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Manual Transaxle Assembly: Installation

  1. INSTALL REAR ENGINE MOUNTING BRACKET 
    1. Install the rear engine mounting bracket to the transaxle with the 3 bolts.

      Torque: 64 N*m (653 kgf*cm, 47 ft.*lbf) 

    2. Install the rear engine mounting insulator with the bolt to the rear engine mounting bracket.

      Torque: 87 N*m (887 kgf*cm, 64 ft.*lbf) 

      Fig 1: Locating Rear Engine Mounting Bracket To Transaxle With Bolts
      G04867938Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL FRONT ENGINE MOUNTING BRACKET 
    1. Install the front engine mounting bracket and 2 bolts to the transaxle.

      Torque: 64 N*m (653 kgf*cm, 47 ft.*lbf) 

    2. Install the front engine mounting insulator, bolt and nut to the front engine mounting bracket.

      Torque: 52 N*m (530 kgf*cm, 38 ft.*lbf) 

      Fig 2: Locating Front Engine Mounting Bracket And Bolts To Transaxle
      G04867937Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL MANUAL TRANSMISSION CASE PROTECTOR 
    1. Install the case protector with the 2 bolts.

      Torque: 18 N*m (184 kgf*cm, 13 ft.*lbf) 

      Fig 3: Locating Case Protector With Bolts
      G04867941Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL MANUAL TRANSAXLE ASSEMBLY 
    1. Align the input shaft with the clutch disc and install the transaxle to the engine.
    2. Install the 10 bolts.

      Torque: 64 N*m (653 kgf*cm, 47 ft.*lbf) for bolt A 

      46 N*m (469 kgf*cm, 34 ft.*lbf) for bolt B 

      44 N*m (449 kgf*cm, 32 ft.*lbf) for bolt C 

      Fig 4: Identifying Manual Transaxle Assembly Bolts
      G04867942Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. INSTALL ENGINE MOUNTING BRACKET LH 
    1. Install the engine mounting bracket to the transaxle with the 3 bolts.

      Torque: 64 N*m (653 kgf*cm, 47 ft.*lbf) 

      Fig 5: Identifying Engine Mounting Bracket To Transaxle With Bolts
      G04867943Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. INSTALL ENGINE MOUNTING INSULATOR LH 
    1. Install the engine mounting insulator with the 5 bolts and nut.

      Torque: 52 N*m (530 kgf*cm, 38 ft.*lbf) for bolt A 

      87 N*m (887 kgf*cm, 64 ft.*lbf) for bolt B 

      2. Fig 6: Locating Engine Mounting Insulator With Bolts And Nut (LH)
      G04867944Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. INSTALL FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY (See  INSTALLATION  ) 
  8. CONNECT PRESSURE FEED TUBE ASSEMBLY (See  INSTALLATION  ) 
  9. INSTALL FRONT DRIVE SHAFT ASSEMBLY LH 
    1. Install the drive shaft (see INSTALLATION ).
  10. INSTALL FRONT DRIVE SHAFT ASSEMBLY RH 
    1. Install the drive shaft (see INSTALLATION ).
  11. INSTALL TRANSMISSION CONTROL CABLE ASSEMBLY 
    1. Connect the 2 cable ends with the 2 washers and 2 clips.
    2. Install 2 new clips to the control cable bracket.
      Fig 7: Locating Control Cable Bracket And Clips
      G04867945Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. INSTALL CLUTCH RELEASE CYLINDER ASSEMBLY 
    1. Install the release cylinder with the 3 bolts.

      Torque: 7.8 N*m (80 kgf*cm, 69 in.*lbf) for bolt A 

      12 N*m (120 kgf*cm, 9 ft.*lbf) for bolt B 

      Fig 8: Locating Clutch Release Cylinder Assembly With Bolts
      G04867946Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. CONNECT BACK-UP LIGHT SWITCH 
    Fig 9: Locating Back-Up Light Switch
    G04867947Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. CONNECT WIRE HARNESS 
    1. Install the 3 wire harnesses with the 3 bolts.

      Torque: 26 N*m (260 kgf*cm, 19 ft.*lbf) for bolt A 

      8.4 N*m (85 kgf*cm, 74 in.*lbf) for bolt B 

      13 N*m (133 kgf*cm, 9.6 ft.*lbf) for bolt C 

      2. Fig 10: Locating Wire Harnesses With Bolts
      G04867948Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  15. INSTALL STARTER ASSEMBLY (See  INSTALLATION  ) 
  16. INSTALL BATTERY CARRIER 
    1. Install the battery carrier with the 3 bolts.
  17. INSTALL BATTERY TRAY 
  18. INSTALL BATTERY 
  19. INSTALL BATTERY CLAMP SUB-ASSEMBLY 

    Torque: 5.0 N*m (51 kgf*cm, 44 In.*lbf) 

  20. INSTALL AIR CLEANER ASSEMBLY 

    Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf) 

  21. INSTALL NO. 1 ENGINE COVER SUB-ASSEMBLY 
  22. INSTALL HOOD SUB-ASSEMBLY 

    Torque: 13 N*m (133 kgf*cm, 10 ft.*lbf) 

  23. ADJUST HOOD SUB-ASSEMBLY 
    1. Adjust the hood (see HOOD ).
  24. INSTALL CENTER EXHAUST PIPE ASSEMBLY (See  INSTALLATION  ) 
  25. ADD TRANSAXLE OIL (See  ON-VEHICLE INSPECTION  )
  26. INSPECT TRANSAXLE OIL (See  ON-VEHICLE INSPECTION  )
  27. INSTALL FRONT WHEEL 

    Torque: 103 N*m (1,050 kgf*cm, 76 ft.*lbf) 

  28. INSTALL NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY 
  29. CONNECT NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY (See  INSTALLATION  ) 
  30. INSTALL COLUMN HOLE COVER SILENCER SHEET 
  31. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 
  32. PERFORM INITIALIZATION 
    NOTE: Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.
    1. Perform initialization (see INITIALIZATION ).
  33. CHECK SRS WARNING LIGHT 
    1. Check the SRS warning light (see DIAGNOSIS SYSTEM ).
  34. PLACE FRONT WHEEL FACING STRAIGHT AHEAD 
  35. INSPECT STEERING WHEEL CENTER POINT 
  36. ADD POWER STEERING FLUID 
  37. BLEED AIR FROM POWER STEERING FLUID (See  ON-VEHICLE INSPECTION  ) 
  38. CHECK POWER STEERING FLUID LEVEL IN RESERVOIR (See  ON-VEHICLE INSPECTION  ) 
  39. INSPECT FOR POWER STEERING FLUID LEAK 
  40. INSPECT FRONT WHEEL ALIGNMENT 
    1. Inspect wheel alignment (see FRONT WHEEL ALIGNMENT ).
  41. INSTALL ENGINE UNDER COVER LH 
  42. INSTALL ENGINE UNDER COVER RH 
  43. CHECK ABS SPEED SENSOR SIGNAL 
    1. Check the sensor signal (see DESCRIPTION ).
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