FixVault

Fuel Pump: Disassembly

  1. REMOVE FUEL SENDER GAUGE ASSEMBLY 
    1. Separate the 2 claws fittings, then slide the fuel sender gauge to remove it from the fuel filter.
      Fig 1: Locating Fuel Sender Gauge Assembly
      G05538474Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. REMOVE FUEL SUCTION PLATE SUB-ASSEMBLY 
    1. Disconnect the fuel pump harness connector.
    2. Using a screwdriver with its tip wrapped in tape, separate the 4 claws fittings. Then remove the fuel suction plate.
      NOTE: Do not damage the fuel suction plate or fuel tank fuel filter.
      Fig 2: Separating Claws Fittings
      G05538475Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. REMOVE FUEL PUMP HARNESS
    1. Remove the 2 pump harness terminals.
    2. Disconnect the pump harness connector, then remove the fuel pump harness.
      Fig 3: Locating Fuel Pump Harness Connector
      G05538476Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. REMOVE NO. 2 FUEL SUCTION SUPPORT 
    1. Using a screwdriver with its tip wrapped in tape, separate the 5 claws fittings. Then remove the fuel suction support.
      NOTE: Do not damage the fuel suction support or fuel tank fuel filter.
      Fig 4: Separating Claws Fittings
      G05538477Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. REMOVE FUEL PUMP CUSHION RUBBER 
    1. Remove the fuel pump cushion rubber from the fuel pump.
      Fig 5: Locating Fuel Pump Cushion Rubber On Fuel Pump
      G05538478Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. REMOVE FUEL PUMP 
    1. Pull the fuel pump out of the fuel filter.
      Fig 6: Pulling Fuel Pump Out Of Fuel Filter
      G05538479Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. REMOVE FUEL PUMP FILTER 
    1. Using a small screwdriver, pry out the clip.
    2. Remove the fuel pump filter from the fuel pump.
      Fig 7: Prying Clip Using Screwdriver
      G05538480Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. REMOVE FUEL PRESSURE REGULATOR ASSEMBLY 
    1. Pull the fuel pressure regulator out of the fuel tank fuel filter.
    2. Remove the O-ring from the fuel pressure regulator.
      Fig 8: Pulling Fuel Pressure Regulator Out Of Fuel Tank Fuel Filter
      G05538481Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002