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Fuel Pump: Installation

  1. INSTALL FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY 
    1. Install a new gasket onto the fuel suction with pump and gauge tube.
      Fig 1: Locating Gasket On Fuel Suction Tube
      G05538473Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the fuel suction with pump and gauge tube into the fuel tank.
      NOTE:
      • Do not damage the fuel pump filter.
      • Make sure that the fuel sender gauge arm does not bend.
        Fig 2: Locating Gauge Tube Into Fuel Tank
        G05538472Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the fuel tank vent tube set plate with the 6 bolts.

      Torque: 6.0 N*m (60 kgf*cm, 53 in.*lbf) 

      Fig 3: Locating Fuel Tank Vent Tube Set Plate With Bolts
      G05538471Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Install the fuel tank protector plate with the 2 bolts.

      Torque: 6.0 N*m (60 kgf*cm, 53 in.*lbf) 

      Fig 4: Locating Fuel Tank Protector Plate With Bolts
      G05538470Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Connect the fuel tank main tube.
      NOTE:
      • Check that there are no scratches or foreign objects around the connected part of the fuel tube joint and plug before performing this work.
      • Check that the fuel tube joint is securely inserted to the end.
      • Check that the tube joint clip is on the collar of the fuel tube joint.
        Fig 5: Locating Tube Joint Clip
        G05538498Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • After installing the tube joint clip, check that the fuel tank main tube cannot be pulled out.
  2. INSTALL REAR FLOOR SERVICE HOLE COVER 
    1. Attach new butyl tape to the service hole cover.
    2. Connect the wire to wire connector.
    3. Connect the fuel pump connector.
    4. Install the rear floor service hole cover, making sure it is aligned with the 2 convexes of the floor panel.
      NOTE: Make sure that the rear floor service hole cover does not mount on the convex of the floor panel when installing.
      Fig 6: Locating Fuel Pump Connector
      G05538499Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 
  4. PERFORM INITIALIZATION 
    1. Perform initialization (see INITIALIZATION ).
      NOTE: Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.
  5. INSPECT FOR FUEL LEAK  (See ON-VEHICLE INSPECTION  )
  6. INSTALL REAR SEAT CUSHION ASSEMBLY  (See INSTALLATION )
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