Fuel Pump: Reassembly

INSTALL FUEL PRESSURE REGULATOR ASSEMBLY
1. Apply a light coat of gasoline or spindle oil to a new O-ring, then install it onto the fuel pressure regulator.
  
  Fig 1: Locating O-Ring On Fuel Pressure Regulator
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Apply a light coat of gasoline or spindle oil to the O-ring again, then push the fuel pressure regulator into the fuel tank fuel filter.
  NOTE: Make sure that the O-ring is not cracked or jammed when installing.
INSTALL FUEL PUMP FILTER

Fig 2: Pushing Fuel Pressure Regulator Into Fuel Tank Fuel Filter
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
1. Install the fuel pump filter onto the fuel pump.
2. Install a new clip.
  
  Fig 3: Locating Clip
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL FUEL PUMP
1. Apply a light coat of gasoline or spindle oil to the O-ring.
  
  Fig 4: Identifying O-Ring On Fuel Pump
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Push the fuel pump into the fuel tank fuel
  NOTE: Make sure that the O-ring is not cracked jammed when installing.
  
  Fig 5: Pushing Fuel Pump Into Fuel Tank Fuel Filter
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL FUEL PUMP CUSHION RUBBER
1. Install the fuel pump cushion rubber onto the fuel pump.
  
  Fig 6: Locating Fuel Pump Cushion Rubber On Fuel Pump
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL NO. 2 FUEL SUCTION SUPPORT
1. Align the claw positions, then install the fuel suction support onto the fuel filter.
  
  Fig 7: Identifying Claw Positions
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL FUEL PUMP HARNESS
1. Connect the pump harness connector.
2. Install the 2 pump harness terminals.
  
  Fig 8: Locating Fuel Pump Harness Connector
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL FUEL SUCTION PLATE SUB-ASSEMBLY
1. Apply a light coat of gasoline or spindle oil to the O-ring of the fuel suction plate.
  
  Fig 9: Identifying O-Ring Of Fuel Suction Plate
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Align the claw positions, then install the fuel suction plate into the fuel filter.
  NOTE: Make sure that the O-ring is not cracked or jammed when installing.
3. Connect the fuel pump harness connector.
  
  Fig 10: Identifying Claw Positions
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL FUEL SENDER GAUGE ASSEMBLY
1. Slide the fuel sender gauge to fit the claws.
  
  Fig 11: Sliding Fuel Sender Gauge To Fit Claws
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002