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Automatic Transaxle Assembly: Removal

  1. REMOVE HOOD SUB-ASSEMBLY 
    1. Remove the hood (see HOOD ).
  2. REMOVE NO. 1 ENGINE COVER SUB-ASSEMBLY 
    1. Remove the 2 nuts and engine cover.
  3. REMOVE BATTERY 
    CAUTION: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.
  4. REMOVE BATTERY CARRIER 
    1. Remove the 4 bolts and battery carrier.
  5. REMOVE AIR CLEANER ASSEMBLY 
  6. REMOVE WHEEL 
  7. REMOVE ENGINE UNDER COVER RH 
  8. REMOVE ENGINE UNDER COVER LH 
  9. DRAIN AUTOMATIC TRANSAXLE FLUID 
    1. Remove the drain plug and gasket, and drain the ATF.
    2. Install a new gasket and the drain plug.

      Torque: 49 N*m (500 kgf*cm, 36 ft.*lbf) 

      Fig 1: Identifying 4 Bolts And Battery Carrier
      G05539465Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. DISCONNECT TRANSMISSION CONTROL CABLE ASSEMBLY 
    1. Remove the nut from the control shaft lever.
      2. Fig 2: Identifying Nut From Control Shaft Lever
      G05539466Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disconnect the control cable from the control shaft lever.
    3. Remove the clip and disconnect the cable from the control cable bracket.
      Fig 3: Identifying Cable From Control Cable Bracket
      G05539467Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. DISCONNECT WIRE HARNESS 
    1. Remove the 2 bolts.
    2. Disconnect the harness and wire harness bracket.
      Fig 4: Identifying Harness And Wire Harness Bracket
      G05539468Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. DISCONNECT CONNECTOR 
    1. Disconnect the 2 wire harness clamps from the oil filler tube.
    2. Disconnect the transmission wire connector.
    3. Disconnect the park/neutral position switch connector.
    4. Disconnect the 2 speed sensor connectors.
      Fig 5: Identifying Connector
      G05539469Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. REMOVE BREATHER PLUG HOSE 
    1. Remove the hose from the transmission oil filler tube and automatic transaxle.
      Fig 6: Identifying Breather Plug Hose
      G05539470Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. REMOVE TRANSMISSION CONTROL CABLE SUPPORT 
    1. Remove the bolt and transmission control cable support from the automatic transaxle.
      Fig 7: Identifying Bolt And Transmission Control Cable Support From Automatic Transaxle
      G05539471Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  15. REMOVE TRANSMISSION OIL FILLER TUBE SUB-ASSEMBLY 
    1. Remove the ATF level gauge.
    2. Remove the bolt and oil filler tube.
    3. Remove the O-ring from the oil filler tube.
      Fig 8: Identifying Transmission Oil Filler Tube Subassembly
      G05539472Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  16. REMOVE NO. 1 TRANSMISSION CONTROL CABLE BRACKET 
    1. Remove the 2 bolts and bracket.
      Fig 9: Identifying Tube
      G05539473Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  17. DISCONNECT NO. 1 OIL COOLER INLET TUBE 
    1. Disconnect the No. 1 oil cooler inlet tube.
  18. DISCONNECT NO. 1 OIL COOLER OUTLET TUBE 
    1. Disconnect the No. 1 oil cooler outlet tube.
      Fig 10: Identifying Clamps
      G05539474Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 2 bolts and separate the 2 clamps.
      Fig 11: Identifying Clamps
      G05539475Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  19. SUSPEND ENGINE ASSEMBLY 
    1. Install the No. land No. 2 engine hangers in the correct direction.

      Part No. :

      No. 1 engine hanger: 12281-28010 

      No. 2 engine hanger: 12282-28010 

      Bolts: 91512-61020 

      Torque: 38 N*m (387 kgf*cm, 28 ft.*lbf) 

      Fig 12: Identifying No. 1 And No. 2 Engine Hangers
      G05539476Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Attach the engine chain hoist to the engine hanger.
      CAUTION: Do not attempt to hang the engine by hooking the chain to any other part.
  20. REMOVE EXHAUST PIPE ASSEMBLY FRONT 
    1. Remove the exhaust pipe (See REMOVAL ).
  21. REMOVE FRONT DRIVE SHAFT ASSEMBLY RH 
    1. Remove the drive shaft (see REMOVAL ).
  22. REMOVE FRONT DRIVE SHAFT ASSEMBLY LH 
    1. Remove the drive shaft (see REMOVAL ).
  23. REMOVE STARTER ASSEMBLY 
    1. Remove the nut and disconnect the starter wire.
    2. Disconnect the connector.
    3. Remove the 2 bolts and starter.
  24. SUPPORT AUTOMATIC TRANSAXLE ASSEMBLY 
    1. Support the transaxle with a transmission jack.
      Fig 13: Identifying Starter Assembly
      G05539477Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  25. DISCONNECT FRONT ENGINE MOUNTING INSULATOR 
    1. Remove the bolt and nut from the bracket.
    2. Disconnect the insulator from the bracket.
      Fig 14: Identifying Front Engine Mounting Insulator
      G05539478Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  26. REMOVE REAR ENGINE MOUNTING INSULATOR 
    1. Disconnect the hose clamp from the insulator.
    2. Remove the bolt from the rear engine mounting bracket.
      Fig 15: Identifying Bolt From Rear Engine Mounting Bracket
      G05539479Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the 3 nuts, bolt and insulator from the suspension member.
      Fig 16: Identifying 3 Nuts, Bolt And Insulator From Suspension Member
      G05539480Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  27. REMOVE CENTER ENGINE MOUNTING MEMBER SUB-ASSEMBLY 
    1. Remove the 4 bolts and member with the front engine mounting insulator.
      Fig 17: Identifying Left Engine Mounting Member Sub-Assembly
      G05539481Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  28. REMOVE ENGINE MOUNTING INSULATOR LH 
    1. Remove the 5 bolts, nut and insulator.
      Fig 18: Identifying Engine Mounting Insulator LH
      G05539482Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  29. REMOVE ENGINE MOUNTING BRACKET LH 
    1. Remove the 3 bolts and bracket from the automatic transaxle.
      Fig 19: Identifying Engine Mounting Bracket LH
      G05539483Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  30. REMOVE FRONT ENGINE MOUNTING BRACKET 
    1. Remove the 2 bolts and bracket from the automatic transaxle.
      Fig 20: Identifying Front Engine Mounting Bracket
      G05539484Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  31. REMOVE REAR ENGINE MOUNTING BRACKET 
    1. Remove the 3 bolts and bracket from the automatic transaxle.
      Fig 21: Identifying Rear Engine Mounting Bracket
      G05539485Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  32. REMOVE FLYWHEEL HOUSING UNDER COVER 
    1. Remove the cover from the automatic transaxle.
      Fig 22: Identifying Flywheel Housing Under Cover
      G05539486Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  33. REMOVE AUTOMATIC TRANSAXLE ASSEMBLY 
    1. Turn the crankshaft to remove the 6 bolts while holding the crankshaft pulley bolt with a wrench.
      Fig 23: Identifying Crankshaft
      G05539487Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 7 bolts.
      3. Fig 24: Identifying Bolts
      G05539488Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the transaxle.
  34. REMOVE TORQUE CONVERTER CLUTCH ASSEMBLY 
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