FixVault

Valve Body Assembly: Installation

  1. INSTALL TRANSMISSION VALVE BODY ASSEMBLY 
    1. Install the 5 shift solenoid valves with the 5 bolts and 3 plates.

      Torque: 6.6 N*m (67 kgf*cm, 58 in.*lbf) for bolt A 

      11 N*m (112 kgf*cm, 8 ft.*lbf) for bolt B 

      Bolt length: 

      12 mm (0.47 in.) for bolt A 

      45 mm (1.77 in.) for bolt B 

      Fig 1: Identifying Shift Solenoid Valves With Bolts And Plates
      G05539399Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the spring and check ball body.
      Fig 2: Identifying Spring And Check Ball Body
      G05539400Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Align the groove of the manual valve with the pin of the lever.
    4. Fig 3: Identifying Groove Of Manual Valve With Pin Of Lever
      G05539401Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Install the valve body with the 17 bolts.

      Torque: 11 N*m (110 kgf*cm, 8 ft.*lbf) 

      NOTE:
      • Push the valve body against the accumulator piston spring and the check ball body to install it.
      • First, temporarily tighten the bolts marked with a *1 in the illustration because they are positioning bolts.

        for bolt length:

        25 mm (0.984 in.) for bolt A

        41 mm (1.614 in.) for bolt B

        45 mm (1.771 in.) for bolt C

  2. INSTALL VALVE BODY OIL STRAINER ASSEMBLY 
    1. Coat a new O-ring with ATF.
    2. Install the O-ring to the oil strainer.
      Fig 4: Identifying O-Ring To Oil Strainer
      G05539402Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the oil strainer with the 3 bolts.

      Torque: 11 N*m (112 kgf*cm, 8 ft.*lbf) 

      Fig 5: Identifying Oil Strainer With 3 Bolts
      G05539403Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL TRANSMISSION WIRE 
    Fig 6: Identifying Transmission Wire
    G05539404Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Coat a new O-ring with ATF and install it to the ATF temperature sensor.
    2. Install the ATF temperature sensor with the lock plate and bolt.

      Torque: 6.6 N*m (67 kgf*cm, 58 in.*lbf) 

    3. Connect the 5 solenoid valve connectors.
  4. INSTALL AUTOMATIC TRANSAXLE OIL PAN SUB-ASSEMBLY 
    1. Install the 2 magnets in the oil pan.
    2. Fig 7: Identifying Magnets In Oil Pan
      G05539405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Apply seal packing or equivalent to the 18 bolts.

      Seal packing: Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent 

      NOTE: Apply seal packing or equivalent to the bolts and tighten them within 10 minutes after application because the bolts should be seal bolts.
    4. Install a new gasket and the oil pan to the transaxle case with the 18 bolts.

      Torque: 7.8 N*m (80 kgf*cm, 69 in.*lbf) 

    5. Fig 8: Identifying Transaxle Case Bolts
      G05539406Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. INSTALL ENGINE UNDER COVER LH 
  6. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 
  7. ADD AUTOMATIC TRANSAXLE FLUID 

    Fluid type: Toyota Genuine ATF WS 

    Standard capacity: 3.5 liters (3.7 US qts, 3.1 lmp. qts) 

  8. INSPECT AUTOMATIC TRANSAXLE FLUID 
    1. Inspect the fluid (see ON-VEHICLE INSPECTION  ).
  9. PERFORM INITIALIZATION 
    1. Perform initialization (see INITIALIZATION ).
      NOTE: Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.