FixVault

Valve Body Assembly: Installation

  1. INSTALL TRANSMISSION VALVE BODY ASSEMBLY 
    1. Coat a new transaxle case 2nd brake gasket and transaxle case gasket with ATF and install them into the transaxle case.
      Fig 1: Locating Transaxle Case 2nd Brake Gasket And Transaxle Case Gasket
      G04831124Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the check ball body spring and check ball body.
    3. Fig 2: Identifying Check Ball Body And Check Ball Body Spring
      G04831123Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Align the groove of the manual valve with the pin of the manual valve lever.
    5. Provisionally install the transmission valve body assembly with the 13 bolts.

      Bolt length: 

      32 mm (1.26 in.) for bolt A 

      22 mm (0.87 in.) for bolt B 

      55 mm (2.17 in.) for bolt C 

      45 mm (1.77 in.) for bolt D 

      Fig 3: Identifying Transmission Valve Body Assembly Bolts
      G04831127Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Provisionally install the manual detent spring and manual detent spring cover with the 2 bolts.

      Bolt length: 

      14 mm (0.55 in.) for bolt A 

      45 mm (1.77 in.) for bolt B 

      Fig 4: Identifying Manual Detent Spring Cover Bolts
      G04831128Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. Check that the manual valve lever is in contact with the center of the roller at the tip of the detent spring.
    8. Tighten the 15 bolts.

      Torque: 11 N*m (110 kgf*cm, 8 ft.*lbf) 

    9. Connect the 5 shift solenoid valve connectors.
    10. Install the ATF temperature sensor with the lock plate and bolt.

      Torque: 11 N*m (110 kgf*cm, 8 ft.*lbf) 

      Bolt length: 

      55 mm (2.17 in.) 

      Fig 5: Locating ATF Temperature Sensor Bolt
      G04831120Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL VALVE BODY OIL STRAINER ASSEMBLY 
    1. Coat a new oil strainer gasket with ATF, and install it into the valve body oil strainer assembly.
      Fig 6: Identifying Valve Body Oil Strainer Gasket
      G04831119Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the valve body oil strainer assembly with the 3 bolts.

      Torque: 11 N*m (110 kgf*cm, 8 ft.*lbf) 

      Fig 7: Locating Valve Body Oil Strainer Assembly Bolts
      G04831118Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL AUTOMATIC TRANSAXLE OIL PAN SUB-ASSEMBLY 
    1. Install the 2 oil cleaner magnets onto the automatic transaxle oil pan sub-assembly, as shown in the illustration.
      Fig 8: Identifying Magnets
      G04831132Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the automatic transaxle oil pan sub-assembly and a new oil pan gasket with the 19 bolts.

      Torque: 7.8 N*m (80 kgf*cm, 69 in.*lbf) 

      Fig 9: Locating Automatic Transaxle Oil Pan Bolts
      G05399978Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. ADD AUTOMATIC TRANSAXLE FLUID 
  5. INSPECT AUTOMATIC TRANSAXLE FLUID LEVEL  (See ON-VEHICLE INSPECTION  )
  6. INSPECT FOR AUTOMATIC TRANSAXLE FLUID LEAK 
  7. INSTALL ENGINE UNDER COVER LH 

    Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf)