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Manual Transaxle Assembly: Removal

  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 
    CAUTION: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.
  2. PLACE FRONT WHEELS FACING STRAIGHT AHEAD 
  3. REMOVE COLUMN HOLE COVER SILENCER SHEET  (See REMOVAL )
  4. DISCONNECT NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY  (See REMOVAL )
  5. REMOVE NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY  (See REMOVAL )
  6. REMOVE FRONT WHEEL 
  7. REMOVE ENGINE UNDER COVER LH 
  8. REMOVE ENGINE UNDER COVER RH 
  9. DRAIN TRANSAXLE OIL 
    1. Remove the filler plug and gasket.
    2. Remove the drain plug and gasket, and drain the oil.
    3. Install a new gasket and the drain plug.

    Torque: 49 N*m (500 kgf*cm, 36 ft.*lbf) 

  10. REMOVE CENTER EXHAUST PIPE ASSEMBLY  (See REMOVAL )
  11. REMOVE HOOD SUB-ASSEMBLY 
  12. REMOVE NO. 1 ENGINE COVER SUB-ASSEMBLY 
  13. REMOVE AIR CLEANER ASSEMBLY 
  14. REMOVE BATTERY CLAMP SUB-ASSEMBLY 
  15. REMOVE BATTERY 
  16. REMOVE BATTERY TRAY 
  17. REMOVE BATTERY CARRIER 
    1. Remove the 4 bolts and battery carrier.
  18. REMOVE STARTER ASSEMBLY  (See REMOVAL )
  19. DISCONNECT WIRE HARNESS 
    1. Remove the 3 bolts, and disconnect the 3 wire harnesses.
    Fig 1: Identifying Wire Harnesses Bolts
    G05539600Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  20. DISCONNECT BACK-UP LIGHT SWITCH 
    Fig 2: Identifying Back-Up Light Switch
    G05539601Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  21. DISCONNECT CLUTCH RELEASE CYLINDER ASSEMBLY 
    1. Remove the 3 bolts and disconnect the release cylinder.
    Fig 3: Identifying Release Cylinder Bolts
    G05539602Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  22. DISCONNECT TRANSMISSION CONTROL CABLE ASSEMBLY 
    1. Remove the 2 clips and 2 washers, and disconnect the 2 cables from the transaxle.
    2. Remove the 2 clips, and disconnect the 2 cables from the bracket.
      Fig 4: Identifying Transmission Control Cable Assembly Clips
      G05539603Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  23. REMOVE FRONT DRIVE SHAFT ASSEMBLY LH 
    1. Remove the drive shaft (see REMOVAL ).
  24. REMOVE FRONT DRIVE SHAFT ASSEMBLY RH 
    1. Remove the drive shaft (see REMOVAL ).
  25. DISCONNECT PRESSURE FEED TUBE ASSEMBLY  (See REMOVAL )
  26. SUSPEND ENGINE ASSEMBLY 
    1. Install the No. 1 and No. 2 engine hangers in the correct direction.
      ENGINE HANGERS REFERENCE

      Part Name Parts No.
      No. 1 engine hanger 12281-28010
      No. 2 engine hanger 12282-28010
      Bolt 91512-61020
      Fig 5: Identifying No. 1 And No. 2 Engine Hangers
      G05539604Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 38 N*m (387 kgf*cm, 28 ft.*lbf) 

    2. Attach the engine chain hoist to the engine hanger.
      NOTE: Do not attempt to hang the engine by hooking the chain to any other part.
  27. REMOVE FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY  (See REMOVAL )
  28. SUPPORT MANUAL TRANSAXLE ASSEMBLY 
    1. Support the transaxle with a transmission jack.
  29. REMOVE ENGINE MOUNTING INSULATOR LH 
    1. Remove the 5 bolts, nut and engine mounting insulator.
    Fig 6: Identifying Bolts, Nut And Engine Mounting Insulator
    G05539605Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  30. REMOVE ENGINE MOUNTING BRACKET LH 
    1. Remove the 3 bolts and engine mounting bracket.
    Fig 7: Identifying Bolts And Engine Mounting Bracket
    G05539606Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  31. REMOVE MANUAL TRANSAXLE ASSEMBLY 
    1. Remove the 10 bolts.
    2. Separate and remove the transaxle from the engine.
    Fig 8: Identifying Manual Transaxle Assembly Bolts
    G05539607Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  32. REMOVE MANUAL TRANSMISSION CASE PROTECTOR 
    1. Remove the 2 bolts and case protector.
    Fig 9: Identifying Bolts And Case Protector
    G05539608Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  33. REMOVE FRONT ENGINE MOUNTING BRACKET 
    1. Remove the bolt, nut and front engine mounting insulator from the front engine mounting bracket.
    2. Remove the 2 bolts and front engine mounting bracket from the transaxle.
      Fig 10: Identifying Front Engine Mounting Bracket And Bolts
      G05539609Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  34. REMOVE REAR ENGINE MOUNTING BRACKET 
    1. Remove the bolt and rear engine mounting insulator from the rear engine mounting bracket.
      2. Fig 11: Identifying Rear Engine Mounting Bracket Bolts
      G05539610Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 3 bolts and rear engine mounting bracket from the transaxle.
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