FixVault

Fuel Pump: Reassembly

  1. INSTALL FUEL PUMP 
    1. Apply gasoline to a new O-ring, and then install it onto the fuel filter.
      NOTE: Do not disassemble the fuel pump and the suction filter because they are non-reusable parts.
      Fig 1: Identifying Fuel Filter O-Ring
      G05387538Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Connect the fuel pump harness.
      Fig 2: Locating & Connecting Fuel Pump Harness
      G05387539Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Engage the 5 claws of the fuel pump.
      NOTE:
      • Do not remove the suction filter.
      • Do not use either the fuel pump or the suction filter if the suction filter is removed from the fuel pump.
        Fig 3: Locating Claws Of Fuel Pump
        G05387540Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Engage the 4 claws on the fuel suction support and install the fuel filter and the fuel pump onto the fuel sub-tank.
      Fig 4: Identifying & Installing 4 Fuel Suction Support Claws
      G05387541Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Connect the fuel pump filter hose.
    6. Connect the fuel pump harness connector.
    Fig 5: Locating Fuel Pump Harness Connector
    G05387542Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL FUEL SENDER GAUGE ASSEMBLY 
    1. Install the fuel sender gauge by sliding it downward.
    2. Connect the connector of the fuel sender gauge and fuel pump.
    3. Connect the 2 harness clamps.
      NOTE: Do not damage the wire harness.
      Fig 6: Locating Harness Clamps
      G05387543Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002