Front Door Lock: Installation

INSTALL FRONT DOOR LOCK
NOTE:
- If reusing a door lock that has been removed, replace the packing in the connecting part with new packing.
- Make sure that no grease or dirt adheres to the packing surface in the connecting part.
1. Apply MP grease to the sliding and rotating areas of the front door lock.
2. Install the front door inside locking cable.
  
  Fig 1: Identifying Front Door Inside Locking Cable
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Engage the 3 claws and close the cover.
  
  Fig 2: Identifying Cover Claws
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Install the front door lock remote control cable.
5. Install a new door lock wire harness seal on to the front door lock.
  
  Fig 3: Identifying & Installing of Front Door Lock Remote Control Cable
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
6. Insert the front door lock open rod into the front door lock, and set it to the front door outside handle frame.
7. Make sure that the front door lock open rod is securely connected to the front door lock.
8. Apply adhesive to the threads of the screws.
  Adhesive:
  
  Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
  
  Fig 4: Locating & Installing of Front Door Lock Screws
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
9. Using a "TORX" socket wrench T30, install the front door lock with the 3 screws.
  Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf)
10. Connect the connector.
INSTALL FRONT DOOR OUTSIDE HANDLE COVER (See REASSEMBLY )
INSTALL SEPARATION DOOR STIFFENER CUSHION (See REASSEMBLY )
INSTALL FRONT DOOR FRAME REAR LOWER SUB-ASSEMBLY (See REASSEMBLY )
INSTALL FRONT DOOR WINDOW REGULATOR SUB-ASSEMBLY (See REASSEMBLY )
INSTALL FRONT DOOR GLASS RUN (See REASSEMBLY )
INSTALL FRONT DOOR GLASS SUB-ASSEMBLY (See REASSEMBLY )
INSTALL FRONT DOOR SERVICE HOLE COVER (See REASSEMBLY )
INSTALL FRONT DOOR TRIM BRACKET (See REASSEMBLY )
INSTALL FRONT DOOR BELT MOLDING ASSEMBLY (See INSTALLATION )
INSTALL OUTER REAR VIEW MIRROR ASSEMBLY (See INSTALLATION )
INSTALL FRONT DOOR GLASS INNER WEATHERSTRIP (See REASSEMBLY )
INSTALL FRONT DOOR TRIM BOARD SUB-ASSEMBLY (See REASSEMBLY )
INSTALL FRONT DOOR INSIDE HANDLE BEZEL (See REASSEMBLY )
INSTALL FRONT DOOR LOWER FRAME BRACKET GARNISH (See REASSEMBLY )
INSTALL FRONT ARMREST BASE UPPER PANEL (See REASSEMBLY )
CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
Torque: 5.4 N*m (55 kgf*cm, 48 in.lbf)