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Power Steering Gear: Removal

  1. POSITION FRONT WHEELS FACING STRAIGHT AHEAD 
  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 
  3. REMOVE FRONT WIPER ARM HEAD CAP  (See REMOVAL )
  4. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY LH  (See REMOVAL )
  5. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY RH  (See REMOVAL )
  6. REMOVE HOOD TO COWL TOP SEAL  (See REMOVAL )
  7. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY  (See REMOVAL )
  8. REMOVE COWL TOP VENTILATOR LOUVER LH  (See REMOVAL )
  9. REMOVE FRONT WIPER MOTOR AND LINK  (See REMOVAL )
  10. REMOVE FRONT AIR SHUTTER SEAL RH  (See REMOVAL )
  11. REMOVE OUTER COWL TOP PANEL  (See REMOVAL )
  12. REMOVE COLUMN HOLE COVER SILENCER SHEET 
    1. Remove the floor carpet and 2 clips and remove the column hole cover silencer.
      Fig 1: Identifying Column Hole Cover Silencer Sheet
      G04832461Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. REMOVE STEERING SLIDING YOKE SUB-ASSEMBLY 
    1. Use a seat belt to fix the steering wheel assembly in place, in order to avoid breaking of the spiral cable.
      Fig 2: Identifying Steering Sliding Yoke Sub-Assembly
      G05401550Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Place matchmarks on the sliding yoke of the steering intermediate shaft assembly and the power steering.
      3. Fig 3: Locating Matchmarks On Sliding Yoke Of Steering Intermediate Shaft Assembly
      G04832594Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Loosen bolt A, remove bolt B and separate the steering intermediate shaft assembly.
  14. REMOVE NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY 
    1. Remove clip A, separate clip B from the body and separate steering column hole cover No. 1.
      NOTE: Do not damage clip B.
      Fig 4: Identifying Steering Column Hole Cover Clip
      G04832614Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  15. REMOVE FRONT WHEEL 
  16. SEPARATE TIE ROD END SUB-ASSEMBLY LH  (See REMOVAL )
  17. SEPARATE TIE ROD END SUB-ASSEMBLY RH 

    HINT:

    Use the same procedure for the RH side as for the LH side.

  18. SEPARATE FRONT STABILIZER LINK ASSEMBLY LH  (See REMOVAL )
  19. SEPARATE FRONT STABILIZER LINK ASSEMBLY RH 

    HINT:

    Use the same procedure for the RH side as for the LH side.

  20. REMOVE FRONT SUSPENSION LOWER ARM LH  (See REMOVAL )
  21. REMOVE FRONT SUSPENSION LOWER ARM RH 

    HINT:

    Use the same procedure for the RH side as for the LH side.

  22. SUSPEND ENGINE ASSEMBLY (for 2ZR-FE) 
    1. Remove the bolt and remove the wire harness clamp bracket.
    2. Install the engine hanger with the bolt in the position shown in the illustration.

      Part No.: 

      No. 1 engine hanger : 12281-37020 

      No. 2 engine hanger: 12282-37010 

      Bolt: 91552-81050 

      Torque: 43 N*m (439 kgf*cm, 32 ft.*lbf) 

      Fig 5: Identifying Wire Harness Clamp Bracket Bolt
      G05401553Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Using an engine sling device and a chain block, support the engine assembly.
  23. REMOVE FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY 
    1. Remove the bolt and separate the engine moving control rod.
      2. Fig 6: Locating Engine Moving Control Rod Bolt
      G04832603Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Support the front suspension crossmember with a transmission jack.
    3. Remove the 6 bolts and remove the suspension crossmember.
      Fig 7: Locating Suspension Crossmember Bolts
      G04832598Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  24. REMOVE POWER STEERING GEAR 
    1. Remove the 2 bolts and 2 nuts and remove the power steering gear from the suspension crossmember.
      NOTE: Keep the nut from rotating while turning the bolt.
      Fig 8: Identifying Power Steering Gear
      G05401556Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  25. SECURE POWER STEERING GEAR 
    1. Using SST, secure the steering gear in a vise.

      SST 09612-00012 

      HINT:

      Tape SST before use.

      Fig 9: Identifying Power Steering Gear With SST
      G05389846Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  26. REMOVE TIE ROD END SUB-ASSEMBLY LH 
    1. Put matchmarks on the tie rod end sub-assembly LH and steering gear.
      2. Fig 10: Identifying Matchmarks On Tie Rod End Sub-Assembly LH And Steering Gear
      G05389847Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the tie rod end sub-assembly LH and lock nut.
  27. REMOVE TIE ROD END SUB-ASSEMBLY RH 

    HINT:

    Perform the same procedure as for the LH side.

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