Automatic Transaxle Assembly: Installation: Installation

1. Engage the splines of the input shaft and turbine runner.
   Fig 1: Torque Converter Clutch Assembly

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Engage the splines of the stator shaft and stator while turning the torque converter.
   Fig 2: Torque Converter Clutch Assembly

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   HINT: 

   If the stator shaft splines are difficult to engage with the stator splines, move the torque converter back approximately 10 mm (0.393 in.) and engage the splines while rotating the torque converter.

3. Turn the torque converter to engage the key of the oil pump drive gear with the slot on the torque converter.
   Fig 3: Torque Converter Clutch Assembly

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Clean the torque converter set bolt holes.
5. Using a vernier caliper and straightedge, measure dimension A between the transaxle fitting surface of the engine (*a) and the torque converter fitting surface of the drive plate (*b).
   Fig 4: Transaxle & Torque Converter Fitting Surface Dimensions

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   TEXT IN ILLUSTRATION
   
   

   *a	Transaxle Fitting Surface
   *b	Torque Converter Fitting Surface

6. Using a vernier caliper and straightedge, measure dimension B shown in the illustration and check that dimension B is more than dimension A, which was measured in the previous step.
   Fig 5: Measuring Dimension B

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Standard

   B = A + 1 mm (0.0394 in.) or more

   NOTE:

   Make sure to deduct the thickness of the straightedge.

1. Confirm that the 2 knock pins are on the surface of the engine cylinder block that contacts the transaxle.
   Fig 6: Knock Pins & Torque Converter Centerpiece

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   TEXT IN ILLUSTRATION
   
   

   *1

   Knock Pin

2. Apply clutch spline grease to the surface of the crankshaft (*a) that contacts the torque converter centerpiece.
   TEXT IN ILLUSTRATION
   
   

   *2	Crankshaft
   *3	Torque Converter Centerpiece
   *a	Crankshaft Contact Surface

   Clutch spline grease

   Toyota Genuine Clutch Spline Grease or equivalent

   Maximum grease amount

   Approximately 1 g (0.0353 oz)

3. While keeping the engine and automatic transaxle assembly horizontal, align the knock pins with the holes on the automatic transaxle assembly and install the 9 bolts shown in the illustration.
   Fig 7: Automatic Transaxle Assembly Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   for Bolt A 

   Torque: 64 N*m (653 kgf*cm, 47 ft.*lbf) 

   for Bolt B 

   Torque: 46 N*m (469 kgf*cm, 34 ft.*lbf) 

   for Bolt C 

   Torque: 43 N*m (438 kgf*cm, 32 ft.*lbf) 

   BOLT LENGTH
   
   

   Bolt	Length
   A	55 mm (2.17 in.)
   B	50 mm (1.97 in.)
   C	33 mm (1.30 in.)

   NOTE:

   • Do not twist or apply excessive force to the automatic transaxle assembly.
   • Check that the torque converter rotates smoothly after installation of the automatic transaxle assembly.

1. Coat the O-ring with ATF.
2. Install the transmission case plug assembly to the automatic transaxle assembly.

1. Install the No. 1 transmission control cable bracket to the automatic transaxle with the 2 bolts.

   Torque: 12 N*m (122 kgf*cm, 9 ft.*lbf) 

1. Install the TCM to the automatic transaxle assembly.
   Fig 8: TCM Bolts Tightening Sequence

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install and tighten the 2 bolts in the order shown in the illustration.

   Torque: 11 N*m (115 kgf*cm, 8 ft.*lbf) 

1. Apply a few drops of adhesive to the first 2 or 3 threads of each of the 4 bolts.

   Adhesive

   Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

2. Temporarily install the engine mounting bracket LH with the bolt labeled A.
3. Temporarily Install the 3 remaining bolts, and then tighten the 4 bolts in the sequence shown in the illustration.
   Fig 9: Engine Mounting Bracket Bolt Tighten Sequence (LH)

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Torque: 64 N*m (653 kgf*cm, 47 ft.*lbf) 

1. Temporarily install the rear engine mounting bracket with the bolt labeled A.
   Fig 10: Rear Engine Mounting Bracket Bolt Tighten Sequence

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Temporarily Install the 2 remaining bolts, and then tighten the 3 bolts in the sequence shown in the illustration.

   Torque: 45 N*m (459 kgf*cm, 33 ft.*lbf) 

1. Temporarily install the front engine mounting bracket with the bolt labeled A.
   Fig 11: Front Engine Mounting Bracket Tighten Sequence

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Temporarily Install the 2 remaining bolts, and then tighten the 3 bolts in the sequence shown in the illustration.

   Torque: 64 N*m (653 kgf*cm, 47 ft.*lbf) 

1. Install the flexible hose bracket to the automatic transaxle with the bolt.

   Torque: 20 N*m (204 kgf*cm, 15 ft.*lbf) 

1. Attach the clamp and connect the breather plug hose to the flexible hose bracket.

Fig 12: No. 1 Oil Cooler Tube Sub-Assembly

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the No. 1 oil cooler tube sub-assembly with the bolt.

   Torque: 12 N*m (117 kgf*cm, 8 ft.*lbf) 

2. Connect the No. 1 oil cooler inlet hose and No. 1 oil cooler outlet hose to the automatic transaxle assembly.
   TEXT IN ILLUSTRATION
   
   

   *1	Yellow Paint Mark
   *2	Red Paint Mark

   NOTE:

   Make sure the paint marks and pinching portion of each clip are facing the direction shown in the illustration.

1. Install the 2 wire harness clamp brackets to the automatic transaxle assembly with the 2 bolts.

   Torque: 13 N*m (130 kgf*cm, 9 ft.*lbf) 

1. Connect the TCM connector.
   Fig 13: TCM Connector

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Turn the lock lever and attach the claw to secure the connector.
   TEXT IN ILLUSTRATION
   
   

   *1	Lock Lever

3. Attach the 2 clamps and connect the engine wire.
4. Install the engine wire to the automatic transaxle assembly with the bolt.

   Torque: 8.4 N*m (86 kgf*cm, 74 in.*lbf) 

5. Attach the clamp and connect the engine wire.
6. Connect the park/neutral position switch connector.
7. Attach the clamp and connect the engine wire.

1. Install the transmission wire to the automatic transaxle assembly with the bolt.

   Torque: 13 N*m (130 kgf*cm, 9 ft.*lbf) 

2. Attach the clamp and connect the transmission wire.

Refer to INSTALLATION

1. Using SST, hold the crankshaft pulley.
   Fig 14: Holding Crankshaft Using SST

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   • SST: 09213-54015 
   • SST: 09330-00021 
   • SST: 91551-80650 
2. Apply a few drops of adhesive to 2 or 3 threads of each of the 6 drive plate and torque converter setting bolts.

   Adhesive

   Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

3. Install the 6 drive plate and torque converter setting bolts.

   Torque: 41 N*m (418 kgf*cm, 30 ft.*lbf) 

   NOTE:

   First install the black colored bolt and then the remaining 5 silver colored bolts.

4. Install the flywheel housing under cover.