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Brake Actuator: Removal: Removal

  1. DRAIN BRAKE FLUID 
    NOTE:

    If brake fluid leaks onto any painted surface, immediately clean it off completely.

  2. REMOVE WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY 

    Refer to REMOVAL

  3. REMOVE COWL VENTILATOR SPLASH SHIELD RH 
    1. Disengage the claw, guide and the cowl ventilator splash shield RH from the body.
      Fig 1: Identifying Cowl Ventilator Splash Shield Claw And Guide
      GTY344969Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. REMOVE FRONT FENDER EXTENSION RH 
    1. Remove the 2 bolts, 3 nuts and the front fender extension RH from the body.
      Fig 2: Identifying Front Fender Extension Bolts And Nuts
      GTY344967Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. REMOVE BRAKE ACTUATOR WITH BRACKET 
    1. Disengage the 3 wire harness clamps from the body.
      Fig 3: Identifying Wire Harness Clamps
      GTY344968Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Release the lock lever and disconnect the brake actuator connector.
      Fig 4: Disconnecting Brake Actuator Connector
      GTY344180Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Be careful not to allow brake fluid to enter the removed connector.

    3. Using a union nut wrench 10 mm, disconnect the No. 3 brake tube from the brake tube way.
      Fig 5: Identifying No. 3 Brake Tube Nut
      GTY344973Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Using a union nut wrench 10 mm and 12 mm, disconnect the 6 brake tubes from the brake actuator.
      Fig 6: Identifying 6 Brake Tubes Nuts
      GTY345510Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      Flare Nut 10 mm
      Flare Nut 12 mm
    5. Use tags or make a memo to identify the places to reconnect.
      Fig 7: Identifying Brake Line Routing
      GTY345331Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 To Front Wheel Cylinder RH
      *2 To Front Wheel Cylinder LH
      *3 To Rear Wheel Cylinder RH
      *4 To Rear Wheel Cylinder LH
      *5 From 1st of Master Cylinder
      *6 From 2nd of Master Cylinder
    6. Disengage the 2 clamps and separate the brake tube assembly from the body.
      Fig 8: Identifying Brake Tube Assembly Clamps
      GTY344974Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. Remove the 2 clamps from the brake tube assembly.
    8. Remove the 3 bolts and the brake actuator with bracket from the body.
      Fig 9: Identifying Brake Actuator With Bracket Bolts
      GTY344972Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:
      • Do not damage the brake tubes or wire harness.
      • Do not carry the brake actuator assembly by the connector.
  6. REMOVE BRAKE ACTUATOR BRACKET ASSEMBLY 
    1. Remove the 3 bolts and brake actuator from the brake actuator bracket assembly.
      Fig 10: Identifying Brake Actuator Bolts
      GTY344971Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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