Windshield Glass: Installation: Installation

1. Using a brush or sponge, coat the application area of the No. 2 windshield glass stoppers with Primer G.
   NOTE:

   • Do not apply too much primer.
   • Allow the primer coating to dry for 3 minutes or more.
   • Do not keep any of the opened Primer G for later use.

   HINT: 

   If an area that is not specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

2. Install 2 new No. 2 windshield glass stoppers to the windshield glass as shown in the illustration.
   Fig 1: Installing No. 2 Windshield Glass Stoppers To The Windshield Glass

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   TEXT IN ILLUSTRATION
   
   

   *1	Ceramic Notch	-	-
   *a	Backside	-	-

   Standard Dimension

   Area	Dimension
   a	40.0 mm (1.57 in.)
   b	7.7 mm (0.303 in.)

   HINT: 

   Only 2-piece type No. 1 windshield glass stoppers are supplied. Use the 2-piece type stoppers even if the 1-piece type stoppers were used.

1. Install 2 new No. 1 windshield glass stoppers to the vehicle body.

   HINT: 

   Only 2-piece type No. 1 windshield glass stoppers are supplied. Use the 2-piece type stoppers even if the 1-piece type stoppers were used.

1. Using a brush or sponge, coat the application area of a new windshield glass adhesive dam with Primer G.
   NOTE:

   • Do not apply too much primer.
   • Allow the primer coating to dry for 3 minutes or more.
   • Do not keep any of the opened Primer G for later use.
   • Install the new adhesive dam along the ceramic notches.

   HINT: 

   If an area that is not specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

2. Install the adhesive dam to the windshield glass as shown in the illustration.

   HINT: 

   Position one end of the adhesive dam in place as shown in the illustration, install the dam to the glass, and then cut it so that it is the appropriate size.

   Fig 2: Installing Adhesive Dam To The Glass

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   TEXT IN ILLUSTRATION
   
   

   *1	Ceramic Notch	-	-
   *a	Backside	-	-

   Fig 3: Identifying Adhesive Dam Position

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   TEXT IN ILLUSTRATION
   
   

   *1	Ceramic Notch	*2	Dam Center Line
   *a	Backside	-	-

   Standard Dimension

   Area	Dimension
   a	9.6 mm (0.378 in.)

   NOTE:

   Install the new adhesive dam along the dam reference line.

1. Position the glass.
   Fig 4: Identifying Matchmarks

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   TEXT IN ILLUSTRATION
   
   

   *1

   Matchmark

   1. Using suction cups, place the glass in the correct position.
   2. Check that the whole contact surface of the glass rim is perfectly even.
   3. Place reference marks between the glass and vehicle body.
      NOTE:

      Check that the stoppers are attached to the vehicle body correctly.

      HINT: 

      When reusing the glass, check and correct the reference mark positions.

   4. Remove the glass.
2. Using a brush, coat the exposed part of the vehicle body with Primer M.
   Fig 5: Applying Primer M To Vehicle Body

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   TEXT IN ILLUSTRATION
   
   

   *1	Brush
   *2	Primer M
   *3	Adhesive
   *a	CORRECT
   *b	INCORRECT

   NOTE:

   • Do not coat the adhesive with Primer M.
   • Do not apply too much primer.
   • Allow the primer coating to dry for 3 minutes or more.
   • Do not keep any of the opened Primer M for later use.

   HINT: 

   If an area that is not specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

3. Using a brush or sponge, coat the edge of the glass and the contact surface with Primer G.
   Fig 6: Applying Primer G Position

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   TEXT IN ILLUSTRATION
   
   

   *1	Adhesive Center Line	*2	Primer G
   *a	Backside	-	-

   Standard Dimension

   Area	Dimension
   a	3.0 mm (0.118 in.)
   b	8.0 mm (0.315 in.)
   c	7.0 mm (0.276 in.)
   d	4.0 mm (0.157 in.)

   NOTE:

   • Do not apply too much primer.
   • Allow the primer coating to dry for 3 minutes or more.
   • Do not keep any of the opened Primer G for later use.

   HINT: 

   • Apply Primer G to the ceramic notches.
   • If an area that is not specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.
4. Apply adhesive to the glass.

   Adhesive

   Toyota Genuine Windshield Glass Adhesive or equivalent

   1. Cut off the tip of a cartridge nozzle as shown in the illustration.

      HINT: 

      After cutting off the tip, use all adhesive within the time described in the table below.

      Usage Time Frame

      Temperature	Usage Time Frame
      35°C (95°F)	15 minutes
      20°C (68°F)	1 hour and 40 minutes
      5°C (41°F)	8 hours

   2. Load a sealer gun with the cartridge.
   3. Coat the glass with adhesive as shown in the illustration.
      Fig 7: Applying Adhesive to Glass

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION
      
      

      *1	Adhesive Center Line	*2	Adhesive
      *a	Backside	-	-

      Standard Dimension

      Area	Dimension
      a	12.0 mm (0.472 in.)
      b	8.0 mm (0.315 in.)
      c	3.0 mm (0.118 in.)
      d	4.0 mm (0.157 in.)

5. Install the glass.
   1. Using suction cups, position the glass so that the reference marks are aligned and press it in gently along the rim.
      Fig 8: Installing Windshield Glass

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION
      
      

      *1

      Matchmark

      NOTE:

      • Allow the primer coating to dry for 3 minutes or more.
      • Check that the stoppers are attached to the vehicle body correctly.
      • Check the clearance between the vehicle body and glass.
   2. Lightly press the front surface of the glass to ensure a close fit.

      HINT: 

      Press the glass with a force of 98 N (10 kgf, 22 lbf) or more.

   3. Apply non-residue solvent to a clean cloth and wipe off any excess or protruding adhesive.
      Fig 9: View Of Removing Any Excess Or Protruding Adhesive

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT: 

      Apply adhesive to any areas where the amount of adhesive is inadequate.

      TEXT IN ILLUSTRATION
      
      

      *1	Windshield
      *2	Dam
      *3	Adhesive

1. Using a brush or sponge, coat the application area of a new windshield outside moulding with Primer G.
   NOTE:

   • Do not apply too much primer.
   • Allow the primer coating to dry for 3 minutes or more.
   • Do not keep any of the opened Primer G for later use.

   HINT: 

   If an area that is not specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

2. Install a new windshield outside moulding as shown in the illustration.
   1. w/ Sliding Roof:
      Fig 10: Removing/Installing Windshield Moulding W/ Sliding Roof

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION
      
      

      *A	w/ Sliding Roof
      *1	Windshield Glass
      *2	Moulding
      *3	Body
      *4	Sun Roof Glass
      *5	Sun Roof Housing Panel

   2. w/o Sliding Roof:
      Fig 11: Removing/Installing Windshield Moulding W/O Sliding Roof

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION
      
      

      *A	w/o Sliding Roof	-	-
      *1	Windshield Glass	*2	Moulding
      *3	Body	-	-
      *a	for Type A	*b	for Type B

      NOTE:

      Do not drive the vehicle for the time described in the table below.

      Minimum Time

      Temperature	Minimum Time prior to Driving Vehicle
      35°C (95°F)	1 hour and 30 minutes
      20°C (68°F)	5 hours
      5°C (41°F)	24 hours

1. Conduct a leak test after the adhesive has completely hardened.
2. Seal any leaks with a sealer gun.

1. Install the inner rear view mirror. Refer to INSTALLATION .

HINT: 

Use the same procedure described for the LH side.

1. Clean the vehicle body surface.
   1. Using a heat light, heat the vehicle body surface.
   2. Remove the double-sided tape from the vehicle body.
   3. Wipe off any tape adhesive residue with cleaner.
2. Install a new cover.
   1. Using a heat light, heat the vehicle body and cover.
   2. Remove the peeling paper from the face of the moulding.

      HINT: 

      After removing the peeling paper, keep the exposed adhesive free from foreign matter.

   Fig 12: Removing/Installing No. 2 Upper Cowl Reinforcement Cover LH
   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   3. Move the cover in the direction shown in the illustration to attach the claw.
   4. Attach the claw and 3 clips to install the cover.

HINT: 

Use the same procedure described for the LH side.