Automatic Transaxle Assembly: Installation: Installation

1. Coat a new O-ring with ATF and install it to the speedometer driven hole cover sub-assembly.
2. Install the speedometer driven hole cover sub-assembly to the automatic transaxle assembly.
   Fig 1: Remove/Install Speedometer Driven Hole Cover Sub-Assembly

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   Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf) 

1. Coat a new O-ring with ATF and install it to the transmission oil filler tube sub-assembly.
2. Install the transmission oil filler tube sub-assembly to the automatic transaxle assembly with the bolt.
   Fig 2: Location of Bolt And Oil Filler Tube Sub-Assembly

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   Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf) 

1. Install the transmission oil level gauge sub-assembly into the transmission oil filler tube sub-assembly.

1. Install the No. 1 transmission control cable bracket to the automatic transaxle assembly with the 2 bolts.
   Fig 3: Location of Bolts And Transmission Control Cable Bracket

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   Torque: 12 N*m (122 kgf*cm, 9 ft.*lbf) 

1. Clean the 3 bolts and 3 bolt holes.
2. Apply adhesive to 2 or 3 threads of the 3 bolts.
   Fig 4: Identifying Applying Adhesive To End Or Threads Of Bolts

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   Adhesive

   Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

3. Install the engine mounting bracket LH to the automatic transaxle assembly with the 3 bolts.
   Fig 5: Location of Bolts And Engine Mounting Bracket LH

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   Torque: 64 N*m (653 kgf*cm, 47 ft.*lbf) 

1. Install the rear engine mounting bracket to the automatic transaxle assembly with the 3 bolts.
   Fig 6: Location of Bolts And Rear Engine Mounting Bracket

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   Torque: 45 N*m (459 kgf*cm, 33 ft.*lbf) 

1. Provisionally install the rear engine mounting insulator to the rear engine mounting bracket with the bolt.

   HINT: 

   Tighten the bolt to the specified torque after tighten rear engine mounting insulator.

   Fig 7: Location of Bolt, Nut And Rear Engine Mounting Insulator

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1. Install the front engine mounting bracket to the automatic transaxle assembly with the 3 bolts.
   Fig 8: Location of Bolts And Front Engine Mounting Bracket

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   Torque: 64 N*m (653 kgf*cm, 47 ft.*lbf) 

1. Provisionally install the front engine mounting insulator to the front engine mounting bracket with the bolt and nut.
   Fig 9: Location of Bolt, Nut And Front Engine Mounting Insulator

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   HINT: 

   Tighten the bolt and nut to the specified torque after tightening front engine mounting insulator.

Refer to INSPECTION .

1. Set the key at the top of the front oil pump drive gear and put a matchmark on the housing.
   Fig 10: Identifying Torque Converter Clutch Assembly Matchmarks

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2. Put a matchmark on the torque converter so that the groove is clearly indicated.
   Fig 11: Identifying Matchmark On Torque Converter

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3. Align the matchmark on the case with the one on the converter and fit the spline on the input shaft to the spline on the turbine runner.
   Fig 12: Aligning Matchmark On Torque Converter And Input Shaft

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4. Rotating the converter, fit the stator shaft spline with the one on the stator.
   Fig 13: Rotating Torque Converter Matchmarks

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   HINT: 

   Rotate it approximately 180 degrees.

5. Rotating the converter, align the matchmark on the case with the one on the converter again and fit the oil pump drive gear key into the keyway on the converter.
   Fig 14: Aligning Matchmark On Torque Converter And Input Shaft

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   NOTE:

   Do not push the converter excessively when rotating it.

6. Using a vernier caliper, measure dimension A between the transaxle fitting part of the engine and the converter fitting part of the drive plate [*1].
   Fig 15: Measuring Dimension A Between Transaxle Fitting Part And Converter Fitting Part

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7. Using a vernier caliper and a straightedge, measure dimension B shown in the illustration and check that dimension B is greater than dimension A, which was measured in step [*1].
   Fig 16: Measuring Dimension B

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   Standard

   A + 1 mm (0.0394 in.) or more

   NOTE:

   Subtract the thickness of the straightedge from the measured value to gain dimension B.

1. Confirm that the 2 knock pins are on the automatic transaxle assembly contact surface of the engine cylinder block before automatic transaxle assembly installation.
   Fig 17: Identifying Knock Pin And Grease Application Locations

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2. Apply clutch spline grease to the round of the crankshaft contact surface with the torque converter centerpiece.

   Clutch spline grease

   Toyota Genuine Clutch Spline Grease or equivalent

   Maximum spread

   Approximately 1g (0.0353 oz)

3. Install the automatic transaxle assembly with the 5 upper side mounting bolts to the engine.
   Fig 18: Identifying The 5 Upper Side Mounting Bolts Transaxle To Engine

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Bolt A 

   Torque: 64 N*m (653 kgf*cm, 47 ft.*lbf) 

   Bolt B 

   Torque: 46 N*m (469 kgf*cm, 34 ft.*lbf) 

   NOTE:

   Make sure there is no oil adhering to the bolts or threaded holes at the locations marked with A(*) and B(*) in the illustration. If there is any oil adhering to the bolts or threaded holes, clean and degrease the parts.

4. Install the 4 lower side mounting bolts.
   Fig 19: Location of Lower Side Mounting Bolts

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   Torque: 44 N*m (449 kgf*cm, 32 ft.*lbf) 

1. Install the engine mounting insulator LH with the 4 bolts.
   Fig 20: Location of Bolts And Engine Mounting Insulator LH

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   Torque: 95 N*m (969 kgf*cm, 70 ft.*lbf) 

2. Provisionally install the engine mounting insulator LH to the engine mounting bracket LH with the bolt and nut.
   Fig 21: Location of Bolt And Nut

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   HINT: 

   Tighten the bolt and nut to the specified torque after tighten engine mounting insulator LH.

1. Support the front suspension crossmember with a transmission jack.
2. While inserting SST into the reference holes on the front suspension crossmember RH and LH alternately, tighten 2 bolts A, 2 bolts B, and 2 nuts on the RH and LH sides to the respective specified torque in several steps.
   Fig 22: Location of Front Suspension Crossmember Nut And Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   • SST: 09670-00020 

   Bolt A 

   Torque: 145 N*m (1479 kgf*cm, 107 ft.*lbf) 

   Bolt B 

   Torque: 95 N*m (969 kgf*cm, 70 ft.*lbf) 

   Nut 

   Torque: 95 N*m (969 kgf*cm, 70 ft.*lbf) 

1. Install the front suspension member rear brace LH with the 3 bolts.
   Fig 23: Location of Front Suspension Member Rear Brace LH And Bolts

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   Bolt A 

   Torque: 145 N*m (1479 kgf*cm, 107 ft.*lbf) 

   Bolt B 

   Torque: 93 N*m (948 kgf*cm, 69 ft.*lbf) 

HINT: 

Use the same procedure as for the LH side.

1. Install the front crossmember with the 6 bolts.
   Fig 24: Location of Front Crossmember And Bolts

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   Bolt A 

   Torque: 96 N*m (979 kgf*cm, 71 ft.*lbf) 

   Bolt B 

   Torque: 95 N*m (969 kgf*cm, 70 ft.*lbf) 

1. Tighten the bolt.
   Fig 25: Location of Bolt

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   Torque: 95 N*m (969 kgf*cm, 70 ft.*lbf) 

1. Tighten the bolt and nut.
   Fig 26: Location of Bolt And Nut

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Torque: 145 N*m (1479 kgf*cm, 107 ft.*lbf) 

1. Tighten the bolt and nut.
   Fig 27: Location of Bolt And Nut

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Torque: 56 N*m (571 kgf*cm, 41 ft.*lbf) 

   NOTE:

   Turn the bolt while holding the nut.

1. Install the front suspension member reinforcement LH with the 4 bolts.
   Fig 28: Location of Front Suspension Member Reinforcement LH And Bolts

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   Torque: 96 N*m (979 kgf*cm, 71 ft.*lbf) 

   NOTE:

   Temporarily tighten bolts A and B, and then fully tighten the 4 bolts in the order of C, B, D, and A.

HINT: 

Use the same procedure as for the LH side.

1. Apply a few drops of adhesive to 2 threads on the tip of the 6 torque converter clutch set bolts.
   Fig 29: Identifying Applying Adhesive To End Or Threads Of Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Adhesive

   Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

2. Install the 6 torque converter clutch set bolts.
   Fig 30: Installing Torque Converter Clutch Mounting Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Torque: 41 N*m (418 kgf*cm, 30 ft.*lbf) 

   HINT: 

   First install the black colored bolt and then the 5 silver white colored bolts.

3. Install the flywheel housing under cover.

1. Install the No. 2 oil cooler tube sub-assembly to the automatic transaxle assembly with the bolt.
   Fig 31: Location of Bolt And No. 2 Oil Cooler Tube Sub-Assembly

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   Torque: 12 N*m (122 kgf*cm, 9 ft.*lbf) 

2. Connect the 2 oil cooler hoses to the 2 oil cooler tube unions.

1. Using a vernier caliper, measure the free length of the compression spring.
   Fig 32: Measuring Free Length Of Compression Spring

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Minimum length

   41.5 mm (1.634 in.)

   If the length is not as specified, replace the compression spring.

2. Using a plastic hammer and a wooden block, tap in a new exhaust pipe gasket until its surface is flush with the exhaust manifold and front exhaust pipe assembly.
   Fig 33: Installing Exhaust Pipe Gasket

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   NOTE:

   • Install the exhaust pipe gasket in the correct direction.
   • Do not damage the outer surface of the exhaust pipe gasket.
   • Do not reuse the exhaust pipe gasket.
   • Do not push in the gasket with the exhaust pipe when connecting it.
3. Install the front exhaust pipe assembly to the exhaust manifold with the 2 bolts and 2 compression springs.
   Fig 34: Location of Bolts And Compression Springs

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   Torque: 43 N*m (438 kgf*cm, 32 ft.*lbf) 

4. Install the front exhaust pipe assembly to the center exhaust pipe assembly with the 2 bolts and a new gasket.
   Fig 35: Location of Bolts And Gasket

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   Torque: 43 N*m (438 kgf*cm, 32 ft.*lbf) 

5. Connect the heated oxygen sensor connector.
   Fig 36: Location of Heated Oxygen Sensor Connector

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

HINT: 

See the steps from "INSTALL FRONT DRIVE SHAFT ASSEMBLY LH" through "FRONT AXLE HUB NUT RH" (. Refer to INSTALLATION ).

1. Install the transmission control cable assembly to the rear engine mounting insulator with the bolt.
   Fig 37: Location of Bolt And Transmission Control Cable Assembly

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf) 

2. Install the transmission control cable support to the automatic transaxle assembly with the bolt.
   Fig 38: Location of Bolt And Transmission Control Cable Assembly

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Torque: 12 N*m (122 kgf*cm, 9 ft.*lbf) 

3. Install the transmission control cable assembly to the control shaft lever with the nut.
   Fig 39: Location of Transmission Control Cable Assembly Nut And Clip

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Torque: 12 N*m (122 kgf*cm, 9 ft.*lbf) 

4. Fix the transmission control cable assembly to the No. 1 transmission control cable bracket with a new clip.

1. Install the No. 3 engine wire to the automatic transaxle assembly with the bolt.
   Fig 40: Location of Bolt And No. 3 Engine Wire

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   Torque: 26 N*m (265 kgf*cm, 19 ft.*lbf) 

2. Connect the No. 3 engine wire clamp.

1. Install the engine wire clamp to the automatic transaxle assembly with the bolt.
   Fig 41: Location of Bolt And Engine Wire Clamp

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   Torque: 13 N*m (133 kgf*cm, 10 ft.*lbf) 

2. Connect the engine wire clamp.
   Fig 42: Identifying Engine Wire Clamp

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1. Connect the park/neutral position switch connector.
2. Connect the transmission wire connector.
3. Connect the speed sensor NT connector.
4. Connect the speed sensor NC connector.

Engage the clamp and connect the transmission breather hose to the hose clamp.

Fig 43: Identifying Breather Plug Hose Clamp

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1. Install the air cleaner case sub-assembly with the 3 bolts.
   Fig 44: Location of Bolts And Air Cleaner Case Sub-Assembly

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   Torque: 7.0 N*m (71 kgf*cm, 62 in.*lbf) 

1. Install the air cleaner filter element to the air cleaner case.

1. Install the No. 2 battery carrier with the 4 bolts.
   Fig 45: Location of Bolts And No. 2 Battery Carrier

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   Torque: 19 N*m (189 kgf*cm, 14 ft.*lbf) 

1. Install the outer cowl top panel with the 10 bolts.
   Fig 46: View Of Bolts And Outer Cowl Top Panel

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   Torque: 6.0 N*m (61 kgf*cm, 53 in.*lbf) 

2. Engage the wiper motor harness clamp.

Torque: 103 N*m (1050 kgf*cm, 76 ft.*lbf) 

Fluid type

Toyota Genuine ATF WS

Refer to ADJUSTMENT .