Complete Engine (Coupe)

• General Information
  • Notes for evaluation of a cylinder barrel - AH01.40-P-0001-03SM
  • Notes on sealant path for timing case cover - AH01.40-P-1000-01MCC
  • Notes application of sealant to end cover with radial shaft seal - AH01.40-P-1000-06MCC
  • Notes on sealant path for oil pan - AH01.45-P-0001-01MCC
  • Notes on thread repairs - AH00.00-P-0008-01MCC
• Testing & Repair
  • Inspect cylinders with a light probe - AR01.00-P-0200MCU
  • Test compression pressure - AR01.00-P-1200MCU
  • Inspect cylinders for leaks - AR01.00-P-1300MCU
  • Detaching and attaching engine wiring harness on engine - AR01.00-P-2420-01MCU
  • Release and position rear drive module - AR01.00-P-3050MCU
  • Testing and repair work: Smart: Complete engine, crankcase ventilation, cylinder head, crankcase - AR01.00-Z-9132CB
  • Turn engine to top dead center position - AR01.10-P-1000-01MCU
  • Attaching/removing engine support fixture - AR01.10-P-2400-06MCU
  • Remove/install engine with transmission - AR01.10-P-2401MCU
  • Remove/install crankcase ventilation valve (partial load) - AR01.20-P-0010MCU
  • Remove/install cover on crankcase - AR01.20-P-0100MCU
  • Bolt tightening procedure for cylinder head cover - AR01.20-P-5014-03MCC
  • Remove/install cylinder head cover - AR01.20-P-5014MCU
  • Tightening procedure for cylinder head bolts - AR01.30-P-5800-01MCC
  • Remove/install cylinder head - AR01.30-P-5800MCU
  • Bolt plan for timing case cover - AR01.40-P-8000-01MCC
  • Remove/install timing case cover - AR01.40-P-8000MCU
  • Remove/install end cover together with shaft seal - AR01.40-P-8920MCU
  • Measure cylinder bores - AR01.40-P-9202MCC
  • Remove/install oil pan - AR01.45-P-7500MCU
• Torque Specifications
  • Tightening torques: Smart: Complete engine, crankcase ventilation, cylinder head, crankcase - BA01.00-Z-9999CZ
  • Crankcase ventilation, cylinder head cover - BA01.20-P-1000-01I
  • Cylinder head - BA01.30-P-1000-01K
  • Crankcase, timing case cover, end cover - BA01.40-P-1000-01M
  • Oil pan - BA01.45-P-1000-01J
• Test & Adjustment Values
  • Compression pressure - BE01.00-P-1000-01G
  • Cylinder leaktightness - BE01.00-P-1000-02Z
  • Test and adjustment values: Smart: Complete engine, crankcase ventilation, cylinder head, crankcase - BE01.00-Z-9999CZ
  • Test specifications for cylinder bore - BE01.40-P-1000-01P
• Basic Knowledge
  • Mechanical engine components, function - GF01.10-P-0001MCU
  • Table of contents for function description, mechanical engine components - GF01.10-P-0998MCU
  • Overview of system components, mechanical engine components - GF01.10-P-9998MCU
  • Component description for the baffle plate - GF01.40-P-2100MCC
• Special Tools
  • 639 589 00 61 00 Engine lifting device - WS01.00-N-3106C
  • 001 589 76 21 00 Compression tester - WS01.00-P-0004A
  • 450 589 00 10 00 Socket wrench - WS01.00-P-0070B
  • 450 589 05 21 00 Compression tester set - WS01.00-P-0072A
  • 450 589 07 21 00 Pressure pump - WS01.00-P-0074B
  • 450 589 01 91 00 Adaptation - WS01.00-P-0078A
  • 450 589 03 91 00 Adapter - WS01.00-P-0081A
  • 450 589 15 37 00 Pliers - WS42.00-P-0082B
  • 452 589 01 99 00 Repair tools for valves - WS01.00-P-0108C
  • 001 589 00 91 00 Set of protective caps - WS01.00-P-0110B
  • 001 589 01 91 00 Set of protective covers - WS01.00-P-0111B
  • 001 589 02 91 00 Set of protective caps - WS01.00-P-0112B
  • 003 589 03 37 00 Hose clamp pliers - WS01.00-P-0113B
  • 122 589 00 28 00 Blade - WS01.00-P-0138B
  • 451 589 01 63 00 Adapter - WS01.00-P-0143B
  • 451 589 02 63 00 Retaining plates - WS01.00-P-0144B
  • 451 589 01 62 00 Support braces - WS01.00-P-0145C
  • 451 589 00 91 00 Adapter - WS01.00-P-0146B
  • Special tools: Smart: Complete engine, crankcase ventilation, cylinder head, crankcase - WS01.00-Z-9999CZ