Complete Engine - 453 Chassis

• General Information
  • Use Of Engine No. When Installing Reconditioned Engines And Factory-New Replacement Engines Or Crankcases - AH01.10-P-0001-01A
  • Notes For Evaluation Of A Cylinder Barrel - AH01.40-P-0001-03SM
  • Notes On Sealant Path For Timing Case Cover - AH01.40-P-1000-01SR
  • Information On Application Of Sealant To Crankcase Bottom Section - AH01.40-P-1000-03SR
  • Notes On Sealant Path For Oil Pan - AH01.45-P-0001-01SR
• Safety Precautions
  • Safety Information: Complete Engine, Crankcase Ventilation, Cylinder Head, Crankcase - AS01.00-Z-9999ZZ
• Testing & Repair
  • Remove Sealant - AR01.00-P-0050-01A
  • Inspect Cylinders With A Light Probe - AR01.00-P-0200SR
  • Check Compression Pressure - AR01.00-P-1201SR
  • Check Cylinders For Leaks - AR01.00-P-1300SR
  • Detaching And Attaching The Engine Wiring Harness On The Engine - AR01.00-P-2420-01SR
  • Release And Position Rear Drive Module - AR01.00-P-3050SR
  • Attaching/Removing Engine Support Fixture - AR01.10-P-2400-06SR
  • Remove/Install Engine With Transmission - AR01.10-P-2401SR
  • Removing And Installing Generator Bracket - AR01.10-P-4200SR
  • Bolt Tightening Procedure For Cylinder Head Cover - AR01.20-P-5014-03SR
  • Remove/Install Cylinder Head Cover - AR01.20-P-5014SR
  • Remove/Install Oil Separator On Cylinder Head Cover - AR01.20-P-9691SB
  • Remove/Install Oil Separator - AR01.20-P-9750SR
  • Tightening Procedure For Cylinder Head Bolts - AR01.30-P-5800-01SR
  • Remove/Install Cylinder Head - AR01.30-P-5800SR
  • Tightening Procedure For Timing Case Cover - AR01.40-P-8000-02SR
  • Remove/Install Timing Case Cover - AR01.40-P-8000SR
  • Remove/Install Cylinder Crankcase Lower Section - AR01.40-P-8410SR
  • Measure Cylinder Bores - AR01.40-P-9202SR
  • Remove/Install Oil Pan - AR01.45-P-7500SR
• Test & Adjustment Values
  • Test And Adjustment Values: Smart: Complete Engine, Crankcase Ventilation, Cylinder Head, Crankcase - BE01.00-Z-9999CZ
  • Check Values For Cylinder Head - BE01.30-P-1000-02F
  • Test Specifications For Cylinder Bore - BE01.40-P-1000-01P
  • Inspection Data Of Crankcase - BE01.40-P-1000-02I
• Torque Specifications
  • Tightening Torques: Smart: Complete Engine, Crankcase Ventilation, Cylinder Head, Crankcase - BA01.00-Z-9999CZ
  • Crankcase Ventilation, Cylinder Head Cover - BA01.20-P-1000-01I
  • Cylinder Head - BA01.30-P-1000-01K
  • Crankcase, Timing Case Cover, End Cover - BA01.40-P-1000-01M
  • Oil Pan - BA01.45-P-1000-01J
• Special tools
  • 001 589 00 91 00 Set Of Protective Covers - WS01.00-N-0110B
  • 001 589 02 91 00 Set Of Protective Covers - WS01.00-N-0112B
  • 000 588 00 31 00 Assembly Stand - WS01.00-N-3028B
  • 639 589 00 61 00 Engine Lifting Device - WS01.00-N-3106C
  • 200 589 02 43 00 Insertion Tool - WS01.00-N-3122B
  • 001 589 76 21 00 Compression Tester - WS01.00-P-0004A
  • 601 589 00 10 00 Screwdriver Bit - WS01.00-P-0033B
  • 450 589 07 21 00 Pressure Pump - WS01.00-P-0074B
  • 281 589 00 61 00 Lifting Eye - WS01.00-P-0076B
  • 453 589 00 62 00 Release Bolts - WS01.00-P-0077B
  • 450 589 17 21 00 Pressure Loss Tester - WS01.00-P-0082B
  • 000 588 03 62 00 Lifting Platform - WS01.00-P-0091A
  • 000 588 11 62 00 Major Assembly Mount - WS01.00-P-0092B
  • 000 588 01 21 00 Endoscope - WS01.00-P-0097B
  • 452 589 01 99 24 Straightedge - WS01.00-P-0108-24C
  • 452 589 01 99 00 Repair Tools For Valves - WS01.00-P-0108C
  • 001 589 01 91 00 Set Of Protective Covers - WS01.00-P-0111B
  • 003 589 03 37 00 Hose Clamp Pliers - WS01.00-P-0113B
  • 122 589 00 28 00 Blade - WS01.00-P-0138B
  • 451 589 01 62 00 Support Braces - WS01.00-P-0145C
  • 451 589 00 91 00 Adapter - WS01.00-P-0146B