Starters - NIPPONDENSO: Overhaul: Reassembly
Clean all parts and coat the sliding surface of armature shaft splines, starter clutch bushing, drive lever and moving stud with multipurpose grease. Reassemble in the reverse order of disassembly while noting the following: After completing reassembly, operate starter under a no load condition and check clearance between pinion gear and pinion stop collar. If clearance is not within specifications, adjust length of solenoid plunger shaft. Standard length of shaft is 1.34". To increase clearance, lengthen plunger. To decrease clearance, shorten plunger length.
Pinion Gear Clearance
| Application | Clearance | |
|---|---|---|
| Courier | ||
| 1972-73 | .08-.16" | |
| Subaru | ||
| 1971-73 | .04-.20" | |
| Toyota | ||
| 1965-73 F & 3KC | .04-.12" | |
| 1971-73 2TC, 18RC & 4M | .04-.16" | |
| All Others | ||
STARTER PERFORMANCE SPECIFICATIONS
| Model | No Load Test | Lock Test | |||
|---|---|---|---|---|---|
| Amps. | RPM | Amps. | Volts | Torque | |
| D 27Z-11002-A | below | 50 5000 | ..... | ..... | ..... |
| D37Z-11002-A | below | 50 5000 | ..... | ..... | ..... |
| 2800-296-0 | below 50 | 5000 | below 470 | 7.7 | over 9.4 ft. lbs. |
| 2800-297-0 | below 50 | 5000 | below 470 | 7.7 | over 9.4 ft. lbs. |
| 28100 12030 | below 55 | 3500 | below 100 | 8.5 | over 5.8 ft. lbs. |
| 28100 22011 | below 55 | 3500 | below 458 | 8.0 | over 8.0 ft. lbs. |
| 28100 22012 | below 55 | 3500 | below 100 | 8.5 | over 5.8 ft. lbs. |
| 28100 22020 | below 55 | 3500 | below 458 | 8.0 | over 8.0 ft. lbs. |
| 28100 22021 | below 55 | 3500 | below 100 | 8.5 | over 5.8 ft. lbs. |
| 28100 25012 | below 50 | 5000 | below 470 | 7.7 | over 7.1 ft. lbs. |
| 28100 25021 | below 50 | 5000 | below 470 | 7.7 | over 7.1 ft. lbs. |
| 28100 33020 | below 45 | 6000 | below 550 | 7.7 | over 10.0 ft. lbs. |
| 28100 40010 | below 50 | 3000 | below 380 | 7.7 | over 7.7 ft. lbs. |
| 28100 40020 | below 50 | 3000 | below 380 | 7.7 | over 7.7 ft. lbs. |
| 28100 40040 | below 50 | 3000 | below 380 | 7.7 | over 7.7 ft. lbs. |
| 28100 40041 | below 45 | 6000 | below 550 | 7.7 | over 10.0 ft. lbs. |
| 28100 40061 | below 45 | 6000 | below 550 | 7.7 | over 10.0 ft. lbs. |
| 28100 42010 | below 45 | 6000 | below 550 | 7.0 | over 10.0 ft. lbs. |
| 28100 42020 | below 50 | 5000 | below 500 | 7.0 | over 13.0 ft. lbs. |
| 28100 45021 | below 45 | 6000 | below 550 | 7.0 | over 10.0 ft. lbs. |
| 28100 60041 | below 45 | 3500 | below 430 | 7.3 | over 10.5 ft. lbs. |
| 28100 60060 | below 45 | 3500 | below 430 | 7.3 | over 10.5 ft. lbs. |