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Starters - NIPPONDENSO Direct Drive: Overhaul: Reassembly

Clean all parts and coat sliding surface of armature shaft splines, starter clutch bushing, drive lever and moving stud with multipurpose grease. Reassemble in reverse order of disassembly and note the following: After completing reassembly, between pinion gear and stop collar. If clearance is not 0.080 - 0.160" (0.20 - 0.40 mm) for Courier or 0.004 - 0.160" (0.10 - 4.0 mm) for all other models, adjust by lengthening or shortening plunger shaft.

Fig 1: Disassembled View of Typical Nippondenso Direct Drive Starter Motor
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