Engine Specifications
GENERAL ENGINE SPECIFICATIONS
| Application |
Specification |
| Displacement |
135 Cu. In. |
| Bore |
3.82" (97.0 mm) |
| Stroke |
2.95" (75.0 mm) |
| Compression Ratio |
| Non-Turbo |
9.5:1 |
| Turbo |
8.0:1 |
| Fuel System |
PFI |
| Horsepower @ RPM |
| Non-Turbo |
130 @ 5600 |
| Turbo |
160 @ 5600 |
| Torque Ft. Lbs. @ RPM |
| Non-Turbo |
137 @ 4400 |
| Turbo |
181 @ 2800 |
| Turbo Boost Pressure (Maximum) |
8.7 psi |
CRANKSHAFT, MAIN & CONNECTING ROD BEARINGS SPECS
| Application |
In. (mm) |
| Crankshaft |
| End Play |
| Standard |
.0012-.0045 (.030-.115) |
| Service Limit |
.0098 (.250) |
| Runout |
.0014 (.035) |
| Main Bearings |
| Journal Diameter |
2.3616-2.3622 (59.984-60.000) |
| Journal Out-Of-Round |
.0012 (.030) |
| Journal Grinding Limit |
.0098 (.250) |
| Journal Taper |
| Standard |
.0002 (.005) |
| Service Limit |
.0004 (.010) |
| Oil Clearance |
| Except Journals No. 1 & 5 |
| Standard |
.0004-.0012 (.010-.030) |
| Service Limit |
.0014 (.035) |
| Journals No. 1 & 5 |
| Standard |
.0004-.0012 (.010-.030) |
| Service Limit |
.0016 (.040) |
| Connecting Rod Bearings |
| Journal Diameter |
2.0466-2.0472 (51.984-52.000) |
| Journal Out-Of-Round |
.0012 (.030) |
| Journal Grinding Limit |
.0098 (.250) |
| Journal Taper Limit |
.0004 (.010) |
| Oil Clearance |
| Standard |
.00060-.00170 (.0158-.0438) |
| Service Limit |
.002 (.05) |
CONNECTING RODS SPECIFICATIONS
| Application |
In. (mm) |
| Bore Diameter |
| Crankpin Bore |
2.1050-2.1060 (53.476-53.501) |
| Piston Pin Bore |
.9062-.9064 (23.017-23.023) |
| Side Play |
| Standard |
.0028-.0130 (.070-.330) |
| Service Limit |
.016 (.40) |
PISTONS, PINS & RINGS SPECIFICATIONS
| Application |
In. (mm) |
| Pistons |
| Clearance |
.0004-.0012 (.010-.030) |
| Diameter |
| Standard |
| |
|
A |
3.8144-3.8148 (96.885-96.895) |
| B |
3.8140-3.8144 (96.875-96.885) |
| C |
3.8136-3.8140 (96.865-96.875) |
| Pins |
| Diameter |
.9053-.9055 (22.994-23.000) |
| Piston Fit |
|
| Piston-To-Pin Clearance |
.0002-.0003 (.004-.008) |
| Rings |
| No. 1 |
| Non-Turbo |
| End Gap |
| Standard |
.0079-.0138 (.200-.350) |
| Service Limit |
.039 (1.00) |
| Side Clearance |
| Standard |
.0016-.0031 (.041-.080) |
| Service Limit |
.0059 (.150) |
| Turbo |
| End Gap |
| Standard |
.0079-.0098 (.200-.250) |
| Service Limit |
.035 (.90) |
| Side Clearance |
| Standard |
.0016-.0031 (.041-.080) |
| Service Limit |
.0059 (.150) |
| No. 2 |
| End Gap |
| Standard |
.0146-.0205 (.370-.520) |
| Service Limit |
.039 (1.00) |
| Side Clearance |
| |
|
Standard |
.0012-.0028 (.030-.070) |
| Service Limit |
.0059 (.150) |
| No. 3 (Oil) |
| End Gap |
| Standard |
.008-.028 (.20-.70) |
| Service Limit |
.059 (1.50) |
| Side Clearance |
0 (0) |
CYLINDER BLOCK SPECIFICATIONS
| Application |
In. (mm) |
| Cylinder Bore |
| Standard Diameter |
| A |
3.8151-3.8155 (96.905-96.915) |
| B |
3.8148-3.8151 (96.895-96.905) |
| C |
3.8144-3.8148 (96.885-96.895) |
| Maximum Taper |
.002 (.05) |
| Maximum Deck Warpage |
.002 (.05) |
| Maximum Boring Limit |
.020 (.50) |
| Maximum Surface Grinding Limit |
.004 (.10) |
| Out-Of-Round |
| Standard |
.0004 (.010) |
| Service Limit |
.0020 (.050) |
VALVES & VALVE SPRINGS SPECIFICATIONS
| Application |
Specification |
| Intake Valves |
| Face Angle |
45° |
| Head Diameter |
|
| Minimum Margin |
| Standard |
.039" (1.00 mm) |
| Service Limit |
.031" (0.80 mm) |
| Stem Diameter |
| Standard |
.2343-.2348" (5.950-5.965 mm) |
| Exhaust Valves |
| Face Angle |
45° |
| Head Diameter |
|
| Minimum Margin |
| Standard |
.047" (1.20 mm) |
| Service Limit |
.031" (0.80 mm) |
| Stem Diameter |
| Standard |
.2341-.2346" (5.945-5.960 mm) |
| Valve Springs |
| Free Length |
1.8173" (46.160 mm) |
| Out-Of-Square |
.079" (2.00 mm) |
| Lbs. @ In. (kg @ mm) |
| Pressure |
| Valve Closed |
42.8-49.4 @ 1.457 (19.4-22.4 @ 37.00) |
| Valve Open |
90.2-103.9 @ 1.150 (40.9-47.1 @ 29.20) |
CYLINDER HEAD SPECIFICATIONS
| Application |
Specification |
| Cylinder Head |
| Height |
3.870" (98.30 mm) |
| Maximum Warpage |
.002" (.05 mm) |
| Valve Seats |
| Intake Valve |
| Seat Angle |
45° |
| Seat Width |
| Standard |
.028 (.70) |
| Service Limit |
.055" (1.40 mm) |
| Exhaust Valve |
| |
|
Seat Angle |
45° |
| Seat Width |
| Standard |
.039" (1.00 mm) |
| Service Limit |
.071" (1.80 mm) |
| Valve Guides |
| Intake Valve |
| Valve Guide I.D. |
.2362-.2367" (6.000-6.012 mm) |
| Valve Guide Installed Height |
.689-.709" (17.50-18.00 mm) |
| Valve Stem-To-Guide Oil Clearance |
| Standard |
.0014-.0024" (.035-.062 mm) |
| Service Limit |
.006" (.15 mm) |
| Exhaust Valve |
| Valve Guide I.D. |
.2362-.2367" (6.000-6.012 mm) |
| Valve Guide Installed Height |
.689-.709" (17.5-18.0 mm) |
| Valve Stem-To-Guide Oil Clearance |
| Standard |
.0016-.0026" (.040-.067 mm) |
| Service Limit |
.006" (.15 mm) |
CAMSHAFT SPECIFICATIONS
| Application |
In. (mm) |
| End Play |
| Standard |
.0012-.0102 (.030-.260) |
| Service Limit |
.00138 (.0350) |
| Journal Runout |
.0010 (.025) |
| Oil Clearance |
| Standard |
.0022-.0035 (.055-.090) |
| Service Limit |
.0039 (.100) |
| Lobe Height |
| Non-Turbo |
| Intake |
| Standard |
1.2728-1.2767 (32.328-32.428) |
| Service Limit |
1.2642 (32.110) |
| Exhaust |
| Standard |
1.2742-1.2781 (32.364-32.464) |
| Service Limit |
1.2642 (32.110) |
| Turbo |
| Standard |
1.2711-1.2750 (32.286-32.386) |
| Service Limit |
1.2641 (32.04) |