Service Procedure: Transmission: Removal
- Open front hood fully, and support with stay.
- Disconnect battery ground terminal.
- Remove air intake duct and air cleaner case.
- Remove air cleaner case stay.
- MT vehicles
- AT vehicles
- Disconnect the following connectors.
- Front oxygen sensor connector.
- Transmission harness connector (AT vehicles).
- Transmission ground terminal.
- Neutral position switch connector (MT vehicles).
- Back-up light switch connector (MT vehicles).
- Vehicle speed sensor (MT vehicles)
- Disconnect connectors and terminal from starter.
- Remove pitching stopper.
- Separate torque converter from drive plate. (AT vehicles)
- Remove service hole plug.
- Remove bolts which hold torque converter to drive plate.
- While rotating the engine, remove other bolts using ST.
ST 499977100 CRANK PULLEY WRENCH
CAUTION: Be careful not to drop bolts into torque converter housing.
- Remove ATF level gauge. (AT vehicles)CAUTION: Plug opening to prevent entry of foreign particles into transmission fluid.
- Remove operating cylinder. (MT vehicles)
- Set ST.
ST 41099AA020 ENGINE SUPPORT ASSY
NOTE: Also is available Part No. 927670000. - Remove bolt which holds upper side of transmission to engine.
- Remove exhaust system, see EXHAUST SYSTEM
.
- Lift-up the vehicle.
- Remove nuts which install front exhaust pipe onto engine.
- Disconnect connector from rear oxygen sensor.
- Separate center exhaust pipe from rear exhaust pipe.
- Remove bolt which installs center exhaust pipe to hanger bracket.
- Take off front and center exhaust pipes.
- Remove rear exhaust pipe.CAUTION: When removing exhaust pipes, be careful each exhaust pipe does not drop out.
- Remove heat shield cover of rear exhaust pipe.
- Remove hanger bracket from right side of transmission.
- Drain ATF to remove ATF drain plug (AT vehicles).
- Disconnect ATF cooler hoses from pipes of transmission side, and remove ATF level gauge guide (AT vehicles).
- Remove propeller shaft.
- Remove front cover of rear differential mount.
- Separate propeller shaft from rear differential.
- Remove bolts which hold center bearing onto body.CAUTION: Be careful not to drop propeller shaft.
- Remove propeller shaft from transmission.CAUTION:
- Be sure to use an empty container to catch oil flowing out when removing propeller shaft.
- Be sure not to damage oil seals and the frictional surface of sleeve yoke.
- Be sure to plug the opening in transmission after removal of propeller shaft.
- Install the extension cap to transmission.
NOTE: If extension cap is not available, place vinyl bag over opening and faster with string to prevent gear oil or ATF from leaking. - Remove gear shift rod and stay from transmission. (MT vehicles)
- Disconnect stay from transmission.
- Disconnect rod from transmission.
- Remove shift select cable. (AT vehicles)
- Remove snap pin from range select lever.
- Remove select cable from plate assembly.
- Remove front drive shafts from transmission.
- Remove transverse link from housing.
- Lower transverse link.
- Remove spring pins and separate front drive shafts from each side of the transmission.
CAUTION: Discard removing spring pin. Replace with a new one. - Remove starter.
- Remove bolt which installs upper side of starter.
- Remove nut which installs lower side of starter and remove starter form transmission.
- Install ST to torque converter clutch case. (AT model)
ST 498277200 STOPPER SET
- Remove nuts which hold lower side of transmission to engine.
- Place transmission jack under transmission.CAUTION:
- Always support transmission case with a transmission jack.
- On AT vehicles, make sure that the support plates of transmission jack don't touch the oil pan.
- Remove transmission rear crossmember.
- MT vehicles
- AT vehicles
- Remove transmission.CAUTION:
- Move transmission jack toward rear until mainshaft is withdrawn from clutch cover. (MT vehicles)
- Move transmission and torque converter as a unit away from engine. (AT vehicles)