FixVault

Service Procedure: Transmission: Removal

  1. Open front hood fully, and support with stay.
  2. Disconnect battery ground terminal.
  3. Remove air intake duct and air cleaner case.
    Fig 1: Removing Air Intake Duct & Air Cleaner Case
    G02013817
  4. Remove air cleaner case stay.
    • MT vehicles
      Fig 2: Remove Air Cleaner Case Stay (MT Vehicles)
      G02013818
    • AT vehicles
    Fig 3: Remove Air Cleaner Case Stay (AT Vehicles)
    G02013819
  5. Disconnect the following connectors.
    1. Front oxygen sensor connector.
      Fig 4: Disconnecting Oxygen Sensor Connector
      G02013820
    2. Transmission harness connector (AT vehicles).
      Fig 5: Disconnecting Transmission Harness Connector (AT Vehicles)
      G02013821
    3. Transmission ground terminal.
    4. Neutral position switch connector (MT vehicles).
    5. Back-up light switch connector (MT vehicles).
      Fig 6: Disconnecting Transmission Ground Terminal, Neutral Position Switch Connector & Back-Up Light Switch Connector
      G02013822
    6. Vehicle speed sensor (MT vehicles)
    Fig 7: Vehicle Speed Sensor (MT Vehicles)
    G02013823
  6. Disconnect connectors and terminal from starter.
  7. Remove pitching stopper.
    Fig 8: Removing Pitching Stopper
    G02013824
  8. Separate torque converter from drive plate. (AT vehicles)
    1. Remove service hole plug.
    2. Remove bolts which hold torque converter to drive plate.
    3. While rotating the engine, remove other bolts using ST.

      ST 499977100 CRANK PULLEY WRENCH

      CAUTION: Be careful not to drop bolts into torque converter housing.
    Fig 9: Removing Bolts Which Hold Torque Converter To Drive Plate
    G02013825
  9. Remove ATF level gauge. (AT vehicles)
    CAUTION: Plug opening to prevent entry of foreign particles into transmission fluid.
    Fig 10: Identifying ATF Level Gauge
    G02013826
  10. Remove operating cylinder. (MT vehicles)
    Fig 11: Identifying Operating Cylinder
    G02013827
  11. Set ST.

    ST 41099AA020 ENGINE SUPPORT ASSY

    NOTE: Also is available Part No. 927670000.
    Fig 12: Installing Engine Support Assembly Tool
    G02013828
  12. Remove bolt which holds upper side of transmission to engine.
    Fig 13: Removing Bolt Which Holds Upper Side Of Transmission To Engine
    G02013829
  13. Remove exhaust system, see EXHAUST SYSTEM .
    1. Lift-up the vehicle.
    2. Remove nuts which install front exhaust pipe onto engine.
      Fig 14: Removing Nuts From Front Exhaust Pipe
      G02013830
    3. Disconnect connector from rear oxygen sensor.
      Fig 15: Disconnect Connector From Rear Oxygen Sensor
      G02013831
    4. Separate center exhaust pipe from rear exhaust pipe.
      Fig 16: Separating Center Exhaust Pipe From Rear Exhaust Pipe
      G02013832
    5. Remove bolt which installs center exhaust pipe to hanger bracket.
      Fig 17: Removing Bolt From Center Exhaust Pipe To Hanger Bracket
      G02013833
    6. Take off front and center exhaust pipes.
    7. Remove rear exhaust pipe.
      CAUTION: When removing exhaust pipes, be careful each exhaust pipe does not drop out.
      Fig 18: Removing Rear Exhaust Pipe
      G02013834
    8. Remove heat shield cover of rear exhaust pipe.
      Fig 19: Removing Heat Shield Cover Of Rear Exhaust Pipe
      G02013835
    9. Remove hanger bracket from right side of transmission.
    Fig 20: Removing Hanger Bracket From Right Side Of Transmission
    G02013836
  14. Drain ATF to remove ATF drain plug (AT vehicles).
    Fig 21: Identifying ATF Oil Drain Plug
    G02013837
  15. Disconnect ATF cooler hoses from pipes of transmission side, and remove ATF level gauge guide (AT vehicles).
    Fig 22: Identifying ATF Oil Cooler Hoses
    G02013838
  16. Remove propeller shaft.
    1. Remove front cover of rear differential mount.
    2. Separate propeller shaft from rear differential.
      Fig 23: Removing Propeller Shaft From Rear Differential
      G02013839
    3. Remove bolts which hold center bearing onto body.
      CAUTION: Be careful not to drop propeller shaft.
      Fig 24: Removing Bolts From Center Bearing Onto Body
      G02013840
    4. Remove propeller shaft from transmission.
      CAUTION:
      • Be sure to use an empty container to catch oil flowing out when removing propeller shaft.
      • Be sure not to damage oil seals and the frictional surface of sleeve yoke.
      • Be sure to plug the opening in transmission after removal of propeller shaft.
      Fig 25: Removing Propeller Shaft From Transmission
      G02013841
    5. Install the extension cap to transmission.
    NOTE: If extension cap is not available, place vinyl bag over opening and faster with string to prevent gear oil or ATF from leaking.
    Fig 26: Installing Extension Cap To Transmission
    G02013842
  17. Remove gear shift rod and stay from transmission. (MT vehicles)
    1. Disconnect stay from transmission.
    2. Disconnect rod from transmission.
    Fig 27: Remove Gear Shift Rod And Stay From Transmission (MT Vehicles)
    G02013843
  18. Remove shift select cable. (AT vehicles)
    1. Remove snap pin from range select lever.
      Fig 28: Identifying Range Select Lever & Related Components
      G02013844
    2. Remove select cable from plate assembly.
    Fig 29: Removing Select Cable From Plate Assembly
    G02013845
  19. Remove front drive shafts from transmission.
    1. Remove transverse link from housing.
      Fig 30: Removing Transverse Link From Housing
      G02013846
    2. Lower transverse link.
    3. Remove spring pins and separate front drive shafts from each side of the transmission.
    CAUTION: Discard removing spring pin. Replace with a new one.
    Fig 31: Removing Spring Pins From Each Axle
    G02013847
  20. Remove starter.
    1. Remove bolt which installs upper side of starter.
    2. Remove nut which installs lower side of starter and remove starter form transmission.
    3. Install ST to torque converter clutch case. (AT model)

    ST 498277200 STOPPER SET

    Fig 32: Installing Stopper Set To Torque Converter Clutch Case (AT Model)
    G02013848
  21. Remove nuts which hold lower side of transmission to engine.
    Fig 33: Removing Nuts From Lower Side Of Transmission To Engine
    G02013849
  22. Place transmission jack under transmission.
    CAUTION:
    • Always support transmission case with a transmission jack.
    • On AT vehicles, make sure that the support plates of transmission jack don't touch the oil pan.
    Fig 34: Place Transmission Jack Under Transmission
    G02013850
  23. Remove transmission rear crossmember.
    • MT vehicles
      Fig 35: Removing Transmission Rear Crossmember (MT Vehicles)
      G02013851
    • AT vehicles
    Fig 36: Removing Transmission Rear Crossmember (AT Vehicles)
    G02013852
  24. Remove transmission.
    CAUTION:
    • Move transmission jack toward rear until mainshaft is withdrawn from clutch cover. (MT vehicles)
    • Move transmission and torque converter as a unit away from engine. (AT vehicles)
    Fig 37: Removing Transmission
    G02013853