FixVault

Intake Manifold: Removal: Notes

  1. Release fuel pressure. See RELEASING OF FUEL PRESSURE  .
  2. Open fuel flap lid, and remove fuel filler cap.
    Fig 1: Removing Fuel Filler Cap
    G02061323
  3. Disconnect battery ground cable.
    Fig 2: Disconnecting Battery Ground Cable
    G02061324
  4. Remove air intake duct. See REMOVAL  , Air Cleaner Case
    Fig 3: Identifying Air Intake Duct & Air Cleaner Case
    G02061325
  5. Disconnect accelerator cable (A).
  6. Disconnect cruise control cable (B). (With cruise control model)
    Fig 4: Identifying Accelerator Cable & Cruise Control Cable
    G02061326
  7. Remove power steering pump and tank from brackets.
    1. Remove resonator chamber.
      Fig 5: Removing Resonator Chamber
      G02061327
    2. Remove V-belt covers.
      Fig 6: Identifying V-Belt Covers
      G02061328
    3. Loosen lock bolt and slider bolt, and remove power steering pump drive V-belt.
      Fig 7: Removing Power Steering Pump Drive V-Belt
      G02061329
    4. Remove bolts which secure power steering pipe brackets to intake manifold.
      NOTE: Do not disconnect power steering hose.
      Fig 8: Removing Bolts From Power Steering Pipe Brackets To Intake Manifold
      G02061330
    5. Remove bolts which install power steering pump to bracket.
      Fig 9: Removing Bolts From Power Steering Pump To Bracket
      G02061331
    6. Place power steering pump on the right side wheel apron.
      Fig 10: Placing Power Steering Pump On Right Side Wheel Apron
      G02061332
  8. Disconnect spark plug cables from spark plugs.
    Fig 11: Disconnecting Spark Plug Cables From Spark Plugs
    G02061333
  9. Disconnect PCV hose from intake manifold.
    Fig 12: Disconnect PCV Hose From Intake Manifold
    G02061334
  10. Disconnect engine coolant hose from throttle body.
    Fig 13: Disconnecting Engine Coolant Hose From Throttle Body (2200cc Models)
    G02061335
    Fig 14: Disconnecting Engine Coolant Hose From Throttle Body (2500cc Models)
    G02061336
  11. Disconnect brake booster hose.
    Fig 15: Disconnecting Brake Booster Hose
    G02061337
  12. Remove air cleaner case stay RH and engine harness bracket, and disconnect engine harness connectors from bulkhead harness connectors.
    Fig 16: Removing Air Cleaner Case Stay RH & Engine Harness Bracket
    G02061338
  13. Disconnect connectors from engine coolant temperature sensor.
    Fig 17: Disconnecting Engine Coolant Temperature Sensor
    G02061339
  14. Disconnect knock sensor connector.
    Fig 18: Disconnecting Knock Sensor
    G02061340
  15. Disconnect connector from crankshaft position sensor.
    Fig 19: Disconnecting Connector From Crankshaft Position Sensor
    G02061341
  16. Disconnect connector from oil pressure switch.
    Fig 20: Disconnecting Connector From Oil Pressure Switch
    G02061342
  17. Disconnect connector from camshaft position sensor.
    Fig 21: Disconnecting Connecting From Camshaft Position Sensor
    G02061343
  18. Disconnect fuel hoses from fuel pipes.
    WARNING:
    • Do not spill fuel.
    • Catch fuel from hoses in a container or cloth.
    Fig 22: Disconnecting Fuel Hoses From Fuel Pipes
    G02061344
  19. Remove bolts which hold intake manifold onto cylinder heads.
    Fig 23: Removing Bolts Holding Intake Manifold Onto Cylinder Heads
    G02061345
  20. Remove intake manifold.
    Fig 24: Removing Intake Manifold
    G02061346