FixVault

Draining Fuel

WARNING:
  • Place "No fire" signs near the working area.
  • Be careful not to spill fuel on the floor.
  1. Release fuel pressure. See RELEASING OF FUEL PRESSURE  , Fuel.
  2. Open fuel flap lid, and remove fuel filler cap.
    Fig 1: Removing Fuel Filler Cap
    G02061584
  3. Disconnect battery ground cable.
    Fig 2: Disconnecting Battery Ground Cable
    G02061585
  4. Remove access hole lid.
    Fig 3: Removing Access Hole Lid
    G02061586
  5. Disconnect connector from fuel pump.
    Fig 4: Disconnecting Connector From Fuel Pump
    G02061587
  6. Disconnect quick connector, and then disconnect fuel delivery hose (A). See REMOVAL  , Fuel Delivery, Return and Evaporation Lines.
  7. Move clips, and then disconnect fuel return hose (B) and jet pump hose (C).
    Fig 5: Disconnecting Fuel Return Hose & Jet Pump Hose
    G02061588
  8. Remove nuts which install fuel pump assembly onto fuel tank.
    Fig 6: Removing Nuts From Fuel Pump Assembly Onto Fuel Tank
    G02061589
  9. Take off fuel pump from fuel tank.
    Fig 7: Removing Fuel Pump From Fuel Tank
    G02061590
  10. Drain fuel from fuel tank by using a hand pump.
    WARNING: Do not use a motor pump when draining fuel.
    Fig 8: Draining Fuel From Fuel Tank
    G02061591
  11. Remove fuel sub level sensor. See REMOVAL  , Fuel Sub Level Sensor.
    Fig 9: Removing Fuel Sub Level Sensor
    G02061592
  12. Drain fuel from left side of fuel tank.
    WARNING: Do not use a motor pump when draining fuel.
    Fig 10: Draining Fuel From Left Side Of Fuel Tank
    G02061593
  13. After draining fuel, reinstall fuel pump and fuel sub level sensor.

    Tighten nuts of fuel pump in alphabetical sequence shown in figure to specified torque.

    1. Tightening torque:  4.4 N.m (0.45 kgf-m, 3.3 ft-lb)
    Fig 11: Tightening Nuts Of Fuel Pump Mounting Plate In Alphabetical Sequence
    G02061594
    Fig 12: Tightening Nuts Of Sub Fuel Level Sensor Mounting Plate
    G02061595