Section 166 (Engine Cooling System (H4SO)): Radiator: Installation

WARNING: This page is about a different car, the 2004 Subaru Outback, 2004 Subaru Legacy, and 2004 Subaru Baja. However, it is still accessible from the selected car via links, so may be relevant.

Attach radiator mounting cushions to holes on the vehicle.

Fig 1: Attaching Radiator Mounting Cushions To Holes On Vehicle
Courtesy of SUBARU OF AMERICA, INC.
Install radiator while fitting radiator pins to cushions.
NOTE: Fit pins on lower side of radiator into cushions on body side.

Fig 2: Installing Radiator While Fitting Radiator Pins To Cushions
Courtesy of SUBARU OF AMERICA, INC.
Install radiator brackets and tighten bolts.
1. Tightening torque:
  18 N.m (1.8 kgf-m, 13.0 ft-lb)
Fig 3: Installing Radiator Brackets & Tightening Bolts
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Attach power steering hose to the radiator.

Fig 4: Connecting Power Steering Hose To Radiator
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Connect radiator inlet hose.

Fig 5: Connecting Radiator Inlet Hose
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Install reservoir tank.
1. Tightening torque:
  4.9 N.m (0.50 kgf-m, 3.6 ft-lb)
Fig 6: Installing Reservoir Tank
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Install air intake duct.

Fig 7: Installing Air Intake Duct
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Lift-up the vehicle.
Connect ATF cooler hoses. (AT vehicles only)

Fig 8: Connecting ATF Cooler Hoses
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Connect connectors to radiator main fan motor (A) and sub fan motor (B).

Fig 9: Connecting Connectors To Radiator Main Fan Motor & Sub Fan Motor
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Connect radiator outlet hose.

Fig 10: Connecting Radiator Outlet Hose
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Install under cover.

Fig 11: Installing Under Cover
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Lower the vehicle.
Connect battery ground cable.

Fig 12: Connecting Battery Ground Cable
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Fill coolant. Refer to ENGINE COOLANT .
Check ATF level. Refer to INSPECTION .