Section 205 (Engine Cooling System (H4SO)): Radiator: Installation

WARNING: This page is about a different car, the 2004 Subaru Impreza. However, it is still accessible from the selected car via links, so may be relevant.

Attach the radiator lower cushions to holes on the radiator lower brackets.

Fig 1: Attaching Radiator Lower Cushions To Holes On Radiator Lower Support Brackets
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Install the radiator to vehicle.
NOTE: Fit the pins on lower side of radiator into the cushions on the body side.
Install the radiator upper brackets, and then tighten the bolts.
Tightening torque:

18 N.m (1.8 kgf-m, 13.0 ft-lb)

Fig 2: Installing Radiator Upper Brackets
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Attach the power steering hose to radiator.

Fig 3: Attaching Power Steering Hose To Clip On Radiator
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Connect the radiator inlet hose.

Fig 4: Connecting Radiator Inlet Hose
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Install the air intake duct.
Install the reservoir tank.
Connect the overflow hose.
Lift-up the vehicle.
Connect the ATF cooler hoses. (AT model)

Fig 5: Connecting ATF Cooler Hoses
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Connect the radiator outlet hose.

Fig 6: Connecting Radiator Outlet Hose
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Connect the connectors to radiator main fan motor (A) and sub fan motor (B).

Fig 7: Connecting Connectors To Radiator Main Fan Motor
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Fig 8: Connecting Sub Fan Motor Connector
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Install the under cover.
Lower the vehicle.
Connect the battery ground cable to battery.

Fig 9: Connecting Battery Ground Cable To Battery
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Fill engine coolant. < Ref. to FILLING OF ENGINE COOLANT . >
Check the ATF level. < Ref. to INSPECTION , Automatic Transmission Fluid. >