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Front Knuckle/Hub Assembly: Installation

WARNING: This page is about a different car, the 2004 Subaru Impreza. However, it is still accessible from the selected car via links, so may be relevant.
  1. Temporarily tighten the front axle to front strut.
  2. Insert the front drive shaft into front axle.
  3. Temporarily tighten the axle nut.
  4. Install the transverse link ball joint to housing.
  5. While aligning the alignment mark on the camber adjusting bolt head, tighten the housing and strut using a new self-locking nut.
    CAUTION: When connecting, DO NOT hit the cap at bottom of tie-rod with hammer.
  6. Connect the tie-rod end ball joint to the knuckle arm with castle nut.
  7. Tighten the castle nut to specification and tighten further within 60° until the pin hole is aligned with the slot in nut. See Figure. See TORQUE SPECIFICATIONS . Bend the cotter pin to lock.
  8. Install the disc rotor on hub.
  9. Install the disc brake caliper on housing.
    CAUTION: Use a new self-locking nut.
  10. Connect the stabilizer link.
  11. Using the axle shaft installer, pull the front drive shaft into place. See Fig 1.
    CAUTION: Be sure to tighten the axle nut to specification. DO NOT overtighten it as this may damage the wheel bearing.
  12. While depressing the brake pedal, tighten new axle nut to specification and lock it securely. See TORQUE SPECIFICATIONS .
  13. After tightening the axle nut, lock it securely. See Fig 2.
  14. Install the ABS wheel speed sensor on housing.
  15. Install the wheel and tighten the wheel nuts to specification.
Fig 1: Pulling Front Drive Shaft Into Place
G00329933Courtesy of SUBARU OF AMERICA, INC.
Fig 2: Locking Axle Nut Securely
G00329271Courtesy of SUBARU OF AMERICA, INC.