Intake Manifold: Removal

Release fuel pressure. See RELEASING OF FUEL PRESSURE , OPERATION, Fuel.
Open fuel flap lid, and remove fuel filler cap.

Fig 1: Removing Fuel Filler Cap
Disconnect battery ground cable.

Fig 2: Disconnecting Battery Ground Cable
Remove air intake duct, air cleaner assembly and air intake chamber. See REMOVAL , Air Intake Duct, REMOVAL , Air Cleaner and REMOVAL , Air Intake Chambers.
Disconnect accelerator cable (A).
Disconnect cruise control cable (B). (With cruise control model)

Fig 3: Disconnecting Accelerator Cable & Cruise Control Cable (With Cruise Control Model)
Remove power steering pump and tank from brackets.
1. Remove V-belt. See REMOVAL , V-belt.
2. Remove power steering oil pipe with bracket.
  
  Fig 4: Removing Power Steering Oil Pipe With Bracket
3. Remove bolts which install power steering pump bracket.
  NOTE: Do not separate hose and pipe from the main pump.
  
  Fig 5: Removing Bolts From Power Steering Pump Bracket
4. Disconnect power steering pump switch connector.
  
  Fig 6: Disconnecting Power Steering Pump Switch Connector
5. Remove power steering tank from the bracket by pulling it upward.
  
  Fig 7: Removing Power Steering Tank From Bracket Pulling Upward
6. Place power steering pump on the right side wheel apron.
  
  Fig 8: Placing Power Steering Pump On Right Side Of Wheel Apron
Remove two bolts which install washer tank on body.

Fig 9: Removing Bolts From Washer Tank On Body
Disconnect connector from front window washer motor.
Disconnect connector from rear gate glass washer motor.

Fig 10: Disconnecting Connector From Rear Gate Glass Washer Motor
Disconnect rear window glass washer hose from washer motor, then plug connection with a suitable cap.
Move washer tank, and secure it away from working area.

Fig 11: Securing Washer Tank Away From Working Area
Disconnect PCV hoses from cylinder head cover.

Fig 12: Disconnecting PCV Hoses From Cylinder Head Cover
Disconnect engine coolant hose from throttle body.

Fig 13: Disconnecting Engine Coolant Hose From Throttle Body
Disconnect brake booster hose.

Fig 14: Disconnecting Brake Booster Hose
Remove EGR pipe from EGR valve.
NOTE: Be careful not to drop gaskets.

Fig 15: Removing EGR Pipe From EGR Valve
Disconnect engine harness connectors from bulkhead harness connectors.

Fig 16: Disconnecting Engine Harness Connectors From Bulkhead Harness Connectors
Disconnect engine ground terminal from intake manifold.

Fig 17: Disconnecting Engine Ground Terminal From Intake Manifold
Disconnect fuel hoses from fuel pipes.
WARNING:
- Do not spill fuel.
- Catch fuel from hoses in a container or cloth.
  
  Fig 18: Disconnecting Fuel Hoses From Fuel Pipes
Remove ground cable from fuel pipe protector LH.

Fig 19: Removing Ground Cable From Fuel Pipe Protector LH
Remove fuel pipe protector LH.

Fig 20: Removing Fuel Pipe Protector LH
Disconnect air assist hose (A).
Remove the bolt (B), which holds fuel injector pipe LH onto cylinder head.

Fig 21: Disconnecting Air Assist Hose & Bolt Holding Fuel Injector Pipe LH
Remove ground cable from fuel pipe protector RH.

Fig 22: Removing Ground Cable From Fuel Pipe Protector RH
Remove fuel pipe protector RH.

Fig 23: Removing Fuel Pipe Protector RH
Disconnect air assist hose (A).
Remove the bolt (B), which holds fuel injector pipe RH onto cylinder head.

Fig 24: Disconnecting Air Assist Hose & Bolt Holding Fuel Injector Pipe RH
Remove bolts which holds intake manifold onto cylinder heads.

Fig 25: Removing Bolts Holding Intake Manifold (1 Of 2)

Fig 26: Removing Bolts Holding Intake Manifold (2 Of 2)
Remove intake manifold.