Front Differential: Installation

WARNING: This page is about a different car, the 2004 Subaru Forester. However, it is still accessible from the selected car via links, so may be relevant.

Install the differential assembly to the torque converter clutch case.
CAUTION: Pay special attention not to damage the inside of the torque converter clutch case (particularly, the differential side retainer contact surface).

Fig 1: Identifying Differential Assembly To Torque Converter Clutch Case
Courtesy of SUBARU OF AMERICA, INC.
Install the O-rings from left and right differential side retainer.
Using ST, install the side retainers. < Ref. to REMOVAL . >
1. ST 499787000 WRENCH ASSY
Adjust the front differential backlash. < Ref. to ADJUSTMENT . >
Install the lock plate.
1. Tightening torque: 25 N.m (2.5 kgf-m, 18.1 ft-lb)
Fig 2: Identifying Lock Plate
Courtesy of SUBARU OF AMERICA, INC.
Install the new seal pipe to the torque converter clutch case.

Fig 3: Identifying New Seal Pipe
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Install the torque converter clutch case to transmission case. < Ref. to INSTALLATION . >
Insert inhibitor switch and transmission connector into stay.

Fig 4: Inserting Inhibitor Switch And Transmission Connector
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Install ATF cooler pipes. < Ref. to INSTALLATION . >
Install the ATF charger pipe with O-ring < Ref. to INSTALLATION . >
Insert the input shaft while turning lightly by hand and verify the protrusion amount.
1. Normal protrusion A: 50 - 55 mm (1.97 - 2.17 in)
Fig 5: Inserting Input Shaft
Courtesy of SUBARU OF AMERICA, INC.
Install the torque converter clutch assembly. < Ref. to INSTALLATION . >
Install the transmission assembly to the vehicle. < Ref. to INSTALLATION . >