FixVault

Radiator Cap: Inspection

WARNING: This page is about a different car, the 2003 Subaru Forester. However, it is still accessible from the selected car via links, so may be relevant.
  1. Attach the radiator cap to tester.
    Fig 1: Testing Radiator Cap With Using Tester Gauge
    G02944723Courtesy of SUBARU OF AMERICA, INC.
  2. Increase the pressure until tester gauge pointer stops. Radiator cap is functioning properly if it holds the service limit pressure for 5 to 6 seconds.

    Standard pressure: 

    1. 93 - 123 kPa (0.95 - 1.25 kg/cm 2  , 14 - 18 psi) 

    Service limit pressure: 

    1. 83 kPa (0.85 kg/cm 2  , 12 psi) 
    CAUTION: Be sure to remove foreign matter and rust from the cap in advance otherwise, results of pressure test will be incorrect.