FixVault

Service Limit

Make a measurement as follows. If it exceeds the specified service limit, replace the parts with new ones.

CAUTION:
  • Fix oil pump on a vise to make a measurement. At this time, hold oil pump with the least possible force between two wood pieces. 
  • Do not set outside of flow control valve or pulley on a vise; otherwise outside or pulley might be deformed. Select properly sized wood pieces. 
  1. Play of pulley shaft

    On condition: P: 9.8 N (1.0 kgf, 2.2 lb) 

    Service limit: 

    Radial play (Direction <==> ) 0.4 mm (0.016 in) or less 

    Fig 1: Checking Radial Play
    G02868108Courtesy of SUBARU OF AMERICA, INC.

    Axial play (Direction <==> ) 

    Non-TURBO model 0.4 mm (0.016 in) or less 

    TURBO model 0.8 mm (0.031 in) or less 

    Fig 2: Checking Axial Play
    G02868109Courtesy of SUBARU OF AMERICA, INC.
  2. Ditch deflection of pulley

    Service limit: 1.0 mm (0.039 in) or less 

    NOTE: Read the value for one surface of V ditch, and then the value for another off the dial.
    Fig 3: Checking Service Limit
    G02868110Courtesy of SUBARU OF AMERICA, INC.
  3. Resistance to rotation of pulley

    Service limit: 

    Maximum load; 9.22 N (0.94 kgf, 2.07 lb) or less 

NOTE:
  • A rather higher value may be indicated when pulley starts turning.
  • Measure the load during rotation and make a judgment.
    Fig 4: Measuring Load During Rotation
    G02868111Courtesy of SUBARU OF AMERICA, INC.