FixVault

Propeller Shaft: Removal

WARNING: This page is about a different car, the 2005 Subaru Forester. However, it is still accessible from the selected car via links, so may be relevant.
NOTE:
  • Before removing the propeller shaft, wrap the metal parts with a cloth or rubber material.
  • In case of DOJ type, before removing the propeller shaft, wrap the metal parts (installed at the rubber boot of center DOJ) with a cloth or rubber material, as shown in the figure. Rubber boot may be damaged due to interference with adjacent metal parts while bending the DOJ during removal.
Fig 1: Identifying Propeller Shaft
G03808320Courtesy of SUBARU OF AMERICA, INC.
  1. Disconnect the ground cable from battery.
  2. Move the select lever or gear shift lever to "N".
  3. Release the parking brake.
  4. Jack-up the vehicle and support it with sturdy racks.
  5. Remove the center exhaust pipes.

    Non-turbo model

    < Ref. to REMOVAL , Center Exhaust Pipe. >

    Turbo model

    < Ref. to REMOVAL , Center Exhaust Pipe. >

  6. Remove the rear exhaust pipe and muffler.

    Non-turbo model

    < Ref. to REMOVAL , Rear Exhaust Pipe. > < Ref. to REMOVAL , Muffler. > Turbo model

    < Ref. to REMOVAL , Rear Exhaust Pipe. > < Ref. to REMOVAL , Muffler. >

  7. Remove the differential mount front cover.
    Fig 2: Locating Differential Mount Front Cover Bolts
    G03808321Courtesy of SUBARU OF AMERICA, INC.
  8. Make matching marks on affected parts before removal.
    Fig 3: Identifying Matching Marks
    G03808322Courtesy of SUBARU OF AMERICA, INC.
  9. Remove the three bolts which hold propeller shaft to rear differential.
  10. Remove the remaining bolt.
  11. Remove the two bolts which hold center bearing to vehicle body.
    Fig 4: Locating Two Bolts Which Hold Center Bearing To Vehicle
    G03808323Courtesy of SUBARU OF AMERICA, INC.
  12. Remove the propeller shaft from transmission.
    CAUTION:
    • Be careful not to damage the oil seals and frictional surface of sleeve yoke.
    • Cover the center exhaust pipe with a cloth to keep off any ATF or oil spilled from transmission when removing the propeller shaft.
    Fig 5: Removing Propeller Shaft From Transmission
    G03808324Courtesy of SUBARU OF AMERICA, INC.
  13. Install the extension cap to transmission.
    NOTE: If the extension cap is not available, place a vinyl bag over opening and fasten with string to prevent gear oil or ATF from leaking.
    Fig 6: Locating Extension Cap On Transmission
    G03808325Courtesy of SUBARU OF AMERICA, INC.