Transfer Clutch: Assembly

Install the transfer clutch piston.

Fig 1: Installing Transfer Clutch Piston
Courtesy of SUBARU OF AMERICA, INC.
Install return spring to transfer piston.

Fig 2: Installing Return Spring To Transfer Piston
Courtesy of SUBARU OF AMERICA, INC.
Install transfer clutch piston seal.

Fig 3: Installing Transfer Clutch Piston Seal
Courtesy of SUBARU OF AMERICA, INC.
Install ST to rear drive shaft.
ST 499257300 SNAP RING OUTER GUIDE

Fig 4: Installing ST To Rear Drive Shaft
Courtesy of SUBARU OF AMERICA, INC.
Install snap ring to ST.
ST 499257300 SNAP RING OUTER GUIDE

Fig 5: Installing Snap Ring To ST
Courtesy of SUBARU OF AMERICA, INC.
Using ST1 and ST2, install snap ring to rear drive shaft.
ST1 499257300 SNAP RING OUTER GUIDE

ST2 499247400 INSTALLER

Fig 6: Installing Snap Ring To Rear Drive Shaft
Courtesy of SUBARU OF AMERICA, INC.
Install the driven plates, drive plates, pressure plate and snap ring.

Fig 7: Installing Driven Plates, Drive Plates, Pressure Plate & Snap Ring
Courtesy of SUBARU OF AMERICA, INC.
Apply compressed air to see if the assembled parts move smoothly.

Fig 8: Applying Compressed Air
Courtesy of SUBARU OF AMERICA, INC.
Check clearance between snap ring and pressure plate. Refer to INSPECTION , Transfer Clutch.
Press-fit a new ball bearing with ST.
ST 899580100 INSTALLER

Fig 9: Press-Fitting Ball Bearing
Courtesy of SUBARU OF AMERICA, INC.
Coat a new seal ring with vaseline, and install it in the seal ring groove of the shaft.
NOTE: Do not expand the seal ring excessively when installing.

Fig 10: Installing Seal Ring On Seal Ring Groove Of Shaft
Courtesy of SUBARU OF AMERICA, INC.
Install the transfer clutch assembly without damaging seal ring.

Fig 11: Installing Transfer Clutch Assembly
Courtesy of SUBARU OF AMERICA, INC.