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Transfer Case and Extension Case Assembly: Assembly

  1. EXTENSION CASE 
    1. Using the ST, install the oil seal to extension case. Refer to OIL SEAL  .
      NOTE: Use a new oil seal.
    2. Install the shift bracket to extension case.
      1. Tightening torque: 24.5 N.m (2.5 kgf-m, 18.1 ft-lb) 
      Fig 1: Installing Shift Bracket To Extension Case
      G00916424Courtesy of SUBARU OF AMERICA, INC.
    3. Install the transfer drive gear to extension case. Refer to TRANSFER DRIVE GEAR  .
  2. TRANSFER CASE 
    1. Install the oil guide to transfer case.
      1. Tightening torque: 6.4 N.m (0.65 kgf-m, 4.7 ft-lb) 
      Fig 2: Installing Oil Guide To Transfer Case
      G00916425Courtesy of SUBARU OF AMERICA, INC.
    2. Install the reverse check sleeve assembly to transfer case. Refer to REVERSE CHECK SLEEVE  .