FixVault

Transfer Clutch: Disassembly

  1. Remove the seal ring.
    Fig 1: Identifying Seal Ring
    G00936264Courtesy of SUBARU OF AMERICA, INC.
  2. Using a press and ST, remove the ball bearing.
    1. ST 498077600 REMOVER
    Fig 2: Identifying Ball Bearing
    G00936265Courtesy of SUBARU OF AMERICA, INC.
  3. Using a flat tip screwdriver, remove the snap ring, and take out the pressure plate, retaining plate, drive plates and driven plates.
    Fig 3: Identifying Snap Ring, And Take Out Pressure Plate, Retaining Plate, Drive Plates And Driven Plates
    G00936266Courtesy of SUBARU OF AMERICA, INC.
  4. Remove the snap ring with ST1, ST2 and ST3, and take out the return spring and transfer clutch piston seal.

    ST1 399893600 PLIERS

    ST2 398673600 COMPRESSOR

    ST3 398623600 SEAT

    Fig 4: Identifying Snap Ring
    G00936267Courtesy of SUBARU OF AMERICA, INC.
  5. Apply compressed air to the rear drive shaft to remove the transfer clutch piston from rear drive shaft.
    Fig 5: Applying Compressed Air To Rear Drive Shaft To Identifying Transfer Clutch Piston From Rear Drive Shaft
    G00936268Courtesy of SUBARU OF AMERICA, INC.