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AT Transmission Main Case: Removal

  1. Remove the transmission assembly from the vehicle. < Ref. to REMOVAL . >
  2. Extract the torque converter clutch assembly. < Ref. to REMOVAL . >
  3. Remove the input shaft.
    Fig 1: Identifying Input Shaft
    G00936390Courtesy of SUBARU OF AMERICA, INC.
  4. Lift-up lever behind the transmission harness connector and disconnect it from stay.
  5. Disconnect inhibitor switch connector from stay.
  6. Disconnect the air breather hose.
  7. Remove the ATF charger pipe. < Ref. to REMOVAL . >
  8. Remove the ATF cooler inlet and outlet pipes. < Ref. to REMOVAL . >
  9. Separation of torque converter clutch case and transmission case. < Ref. to REMOVAL . >
  10. Remove the oil pump housing. < Ref. to REMOVAL . >
  11. Take out the high clutch & reverse clutch assembly and thrust needle bearing.
    Fig 2: Identifying High Clutch And Reverse Clutch Assembly And Thrust Needle Bearing
    G00936391Courtesy of SUBARU OF AMERICA, INC.
  12. Take out the high clutch hub and the thrust needle bearing.
    Fig 3: Taking Out High Clutch Hub And Thrust Needle Bearing
    G00936392Courtesy of SUBARU OF AMERICA, INC.
  13. Take out the front sun gear and the thrust needle bearing.
    Fig 4: Taking Out Front Sun Gear And Thrust Needle Bearing
    G00936393Courtesy of SUBARU OF AMERICA, INC.
  14. Pull out leaf spring of 2-4 brake without folding.
    NOTE: Remove it while pressing down on lower leaf spring.
    Fig 5: Identifying Lower Leaf Spring
    G00936394Courtesy of SUBARU OF AMERICA, INC.
  15. Remove snap ring and thrust needle bearing.
    Fig 6: Identifying Snap Ring And Thrust Needle Bearing
    G00936395Courtesy of SUBARU OF AMERICA, INC.
  16. Take out retaining plate, drive plate and driven plate of 2-4 brake.
    Fig 7: Taking Out Retaining Plate, Drive Plate And Driven Plate Of 2-4 Brake
    G00936396Courtesy of SUBARU OF AMERICA, INC.
  17. Take out the thrust needle bearing, planetary gear assembly and the low clutch assembly.
    Fig 8: Taking Out Thrust Needle Bearing, Planetary Gear Assembly And Low Clutch Assembly
    G00936397Courtesy of SUBARU OF AMERICA, INC.
  18. Remove 2-4 brake seal.
    Fig 9: Identifying 2-4 Brake Seal
    G00936398Courtesy of SUBARU OF AMERICA, INC.
  19. Remove snap ring.
    Fig 10: Identifying Snap Ring
    G00936399Courtesy of SUBARU OF AMERICA, INC.
  20. Take out 2-4 brake spring retainer.
    Fig 11: Taking Out 2-4 Brake Spring Retainer
    G00936400Courtesy of SUBARU OF AMERICA, INC.
  21. Remove the 2-4 brake piston and piston retainer without damaging.
    Fig 12: Identifying 2-4 Brake Piston And Piston Retainer
    G00936401Courtesy of SUBARU OF AMERICA, INC.
  22. Pull out the leaf spring of low & reverse without folding.
    Fig 13: Pulling Out Leaf Spring Of Low & Reverse Without Folding
    G00936402Courtesy of SUBARU OF AMERICA, INC.
  23. Remove snap ring.
    Fig 14: Identifying Snap Ring
    G00936403Courtesy of SUBARU OF AMERICA, INC.
  24. Take out retaining plate, drive plate, driven plate and dish plate of low & reverse.
    Fig 15: Taking Out Retaining Plate, Drive Plate, Driven Plate And Dish Plate Of Low & Reverse
    G00936404Courtesy of SUBARU OF AMERICA, INC.
  25. Turn the transmission case upside down, and then take out the socket bolts while holding the one-way clutch inner race with hand.
    Fig 16: Turning Transmission Case Upside Down, And Then Taking Out Socket Bolts One-Way Clutch Inner Race With Hand
    G00936405Courtesy of SUBARU OF AMERICA, INC.
  26. Take out the spring retainer.
    Fig 17: Taking Out Spring Retainer
    G00936406Courtesy of SUBARU OF AMERICA, INC.
  27. Take out the return spring.
    Fig 18: Taking Out Return Spring
    G00936407Courtesy of SUBARU OF AMERICA, INC.
  28. Apply compressed air.
    Fig 19: Applying Compressed Air
    G00936408Courtesy of SUBARU OF AMERICA, INC.
  29. Take out the low & reverse piston.
    Fig 20: Taking Out Low & Reverse Piston
    G00936409Courtesy of SUBARU OF AMERICA, INC.