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Torque Converter Clutch Case: Installation

  1. Check the appearance of each component and clean.
  2. Force-fit the new oil seal to the torque converter clutch case with ST.

    ST 398437700 DRIFT

    Fig 1: Fitting New Oil Seal To Torque Converter Clutch Case With St
    G00936304Courtesy of SUBARU OF AMERICA, INC.
  3. Install the differential assembly to the case. < Ref. to INSTALLATION . >
  4. Install the left and right side retainers. < Ref. to ADJUSTMENT . >
  5. Install the new seal pipe to the torque converter clutch case.
    Fig 2: Identifying New Seal Pipe & Torque Converter Clutch Case
    G00936305Courtesy of SUBARU OF AMERICA, INC.
  6. Install the new rubber seal to the torque converter clutch case.
    Fig 3: Identifying New Rubber Seal & Torque Converter Clutch Case
    G00936306Courtesy of SUBARU OF AMERICA, INC.
  7. Apply proper amount of liquid gasket to the entire torque converter clutch case mating surface.
    1. Liquid gasket: THREE BOND 1215 (Part No. 004403007) 
    Fig 4: Applying Liquid Gasket To Entire Torque Converter Clutch Case Mating Surface
    G00936307Courtesy of SUBARU OF AMERICA, INC.
  8. Install the torque converter clutch case assembly without damaging bushing and oil seal.
    1. Tightening torque: 41 N.m (4.2 kgf-m, 30.4 ft-lb) 
    Fig 5: Identifying Torque Converter Clutch Case Assembly
    G00936308Courtesy of SUBARU OF AMERICA, INC.
  9. Insert inhibitor switch connector and transmission connector into stay.
  10. Install air breather hose. < Ref. to INSTALLATION . >
  11. Install the ATF cooler pipes. < Ref. to INSTALLATION . >
  12. Install the ATF charger pipe with O-ring. < Ref. to INSTALLATION . >
  13. Insert the input shaft while turning lightly by hand and verify the protrusion amount.
    1. Normal protrusion A: 50 - 55 mm (1.97 - 2.17 in) 
    Fig 6: Inserting Input Shaft
    G00936309Courtesy of SUBARU OF AMERICA, INC.
  14. Install the torque converter clutch assembly. < Ref. to INSTALLATION . >
  15. Install the transmission assembly to the vehicle. < Ref. to INSTALLATION . >