FixVault

Rear Axle: Assembly

WARNING: This page is about a different car, the 2005 Subaru Forester. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: When the hub is to be removed from housing, replace the bearing set and oil seal with new ones.
  1. Using the ST, press the new hub bolt into place.
    NOTE:
    • Ensure the hub bolt closely contacts hub.
    • Use a 12 mm (0.47 in) hole in the ST to prevent the hub bolt from tilting during installation.

    ST 927080000 HUB STAND

    Fig 1: Identifying Hub Stand ST 927080000
    G03808387Courtesy of SUBARU OF AMERICA, INC.
  2. Remove foreign particles (dust, rust, etc.) from mating surfaces of the hub tone wheel, and then install the tone wheel to hub (model with ABS).
    NOTE:
    • Ensure the tone wheel closely contacts hub.
    • Be careful not to damage the tone wheel teeth.
    Fig 2: Locating Tone Wheel On Hub
    G03808388Courtesy of SUBARU OF AMERICA, INC.
  3. Clean the housing interior completely. Using the ST1 and ST2, press the bearing into housing.

    ST1 927430000 HOUSING STAND

    ST2 927440000 BEARING REMOVER

    CAUTION:
    • Always press the outer race when installing bearing.
    • Be careful not to remove the plastic lock from inner race when installing bearing.
    Fig 3: Pressing Bearing Into Housing Using Housing Stand ST1 927430000 And Bearing Remover ST2 927440000
    G03808389Courtesy of SUBARU OF AMERICA, INC.
  4. Using pliers, install the snap ring firmly.
    Fig 4: Installing Snap Ring Firmly
    G03808390Courtesy of SUBARU OF AMERICA, INC.
  5. Using the ST1 and ST2, press the outer oil seal unit it comes in contact with snap ring.

    ST1 927430000 HOUSING STAND

    ST2 927460000 OIL SEAL INSTALLER

    Fig 5: Identifying Housing Stand ST1 927430000
    G03808391Courtesy of SUBARU OF AMERICA, INC.
  6. Invert both ST1 and housing.
  7. Using the ST2, press the inner oil seal into housing until it touches bottom.

    ST1 927430000 HOUSING STAND

    ST2 927460000 OIL SEAL INSTALLER

    Fig 6: Pressing Inner Oil Seal Into Housing Until Touches Bottom Using Housing Stand ST1 927430000 And Oil Seal Installer ST2 927460000
    G03808392Courtesy of SUBARU OF AMERICA, INC.
  8. Using the ST1 and ST2, press the sub seal into place.

    ST1 927430000 HOUSING STAND

    ST2 927460000 OIL SEAL INSTALLER

    Fig 7: Pressing Sub Seal Into Place Using Housing Stand ST1 927430000 And Oil Seal Installer ST2 927460000
    G03808393Courtesy of SUBARU OF AMERICA, INC.
  9. Apply sufficient grease to oil seal lip.

    Grease: 

    SHELL 6459N 

    NOTE: If specified grease is not available, remove the bearing grease and apply Auto Rex A instead.
    CAUTION: Do not mix different types of grease.
  10. Install the back plate to rear housing.

    Tightening torque: 

    52 N.m (5.3 kgf-m, 38.3 ft-lb) 

  11. Using the ST1 and ST2, press the baring into hub.

    ST1 927080000 HUB STAND

    ST2 927450000 HUB INSTALLER

    Fig 8: Pressing Baring Into Hub Using Hub Stand ST1 927080000 And Hub Installer ST2 927450000
    G03808394Courtesy of SUBARU OF AMERICA, INC.