FixVault

Fuel Filler Pipe: Removal

WARNING:
  • Place "NO FIRE" signs near the working area.
  • Be careful not to spill fuel on the floor.
  1. Release the fuel pressure. < Ref. to RELEASING OF FUEL PRESSURE , Operation, Fuel.>
  2. Open the fuel filler flap lid and remove the filler cap.
  3. Disconnect the ground cable from battery.
    Fig 1: Disconnecting Ground Cable From Battery
    G00800642Courtesy of SUBARU OF AMERICA, INC.
  4. Remove the screws holding packing in place.
    Fig 2: Removing Screws Holding Packing In Place
    G00800643Courtesy of SUBARU OF AMERICA, INC.
  5. Lift up the vehicle.
  6. Remove the rear right side wheel nuts.
  7. Remove the rear right side wheel.
    Fig 3: Removing Rear Right Side Wheel
    G00800644Courtesy of SUBARU OF AMERICA, INC.
  8. Drain the fuel from the fuel tank. < Ref. to DRAINING FUEL , Operation, Fuel.>

    Set a container under the vehicle and remove the drain plug from the fuel tank.

    Fig 4: Identifying Fuel Tank Drain Plugs
    G00800645Courtesy of SUBARU OF AMERICA, INC.
  9. Tighten the fuel drain plug.

    Tightening torque: 

    26 N.m (2.65 kgf-m, 19.2 ft-lb) 

  10. Remove the fuel filler pipe protector.
    Fig 5: Removing Fuel Filler Pipe Protector
    G00800646Courtesy of SUBARU OF AMERICA, INC.
  11. Separate the evaporation hoses from the clip of fuel filler pipe.
    Fig 6: Removing Evaporation Hoses From Clip Of Fuel Filler Pipe
    G00800647Courtesy of SUBARU OF AMERICA, INC.
  12. Disconnect the evaporation hoses from the pipes.
    Fig 7: Disconnecting Evaporation Hoses From Pipes
    G00800648Courtesy of SUBARU OF AMERICA, INC.
  13. Remove the bolts which hold the fuel filler pipe bracket on the body.
    Fig 8: Removing Bolts From Fuel Filler Pipe Bracket On Body
    G00800649Courtesy of SUBARU OF AMERICA, INC.
  14. Loosen the clamp and separate the fuel filler hose (A) from the fuel filler pipe.
  15. Move the clip and separate the evaporation hose (B).
    Fig 9: Disconnecting Evaporation Hose & Fuel Filler Hose
    G00800650Courtesy of SUBARU OF AMERICA, INC.
  16. Remove the fuel filler pipe to under side of the vehicle.
  17. Remove the evaporation pipe together with clip from the body.
    Fig 10: Removing Evaporation Pipe Together With Clip From Body
    G00800651Courtesy of SUBARU OF AMERICA, INC.