FixVault

Intake Manifold: Disassembly

  1. Remove the fuel pipe protector LH.
    Fig 1: Removing Fuel Pipe Protector (LH Side)
    G01008843Courtesy of SUBARU OF AMERICA, INC.
  2. Remove the fuel pipe protector RH.
    Fig 2: Removing Fuel Pipe Protector (RH Side)
    G01008844Courtesy of SUBARU OF AMERICA, INC.
  3. Remove the engine ground terminal from the intake manifold.
    Fig 3: Locating Engine Ground Terminal At Intake Manifold (1 Of 2)
    G01008845Courtesy of SUBARU OF AMERICA, INC.
    Fig 4: Locating Engine Ground Terminal At Intake Manifold (2 Of 2)
    G01008846Courtesy of SUBARU OF AMERICA, INC.
  4. Disconnect the connector from the throttle position sensor (A), idle air control solenoid valve (B) and manifold absolute pressure sensor (C).
    Fig 5: Identifying Connectors: Throttle Position Sensor, Idle Air Control Solenoid Valve & Manifold Absolute Pressure Sensor
    G00412758Courtesy of SUBARU OF AMERICA, INC.
  5. Disconnect the engine harness fixed by clip (D) from the intake manifold.
    Fig 6: Disconnecting Engine Harness Fixed By Clip (D) From Intake Manifold
    G01008847Courtesy of SUBARU OF AMERICA, INC.
  6. Remove the throttle body from the intake manifold.
    Fig 7: Removing Throttle Body From Intake Manifold
    G01008848Courtesy of SUBARU OF AMERICA, INC.
  7. Disconnect the connector from the fuel injector.
    Fig 8: Disconnecting Connector From Fuel Injector
    G01008849Courtesy of SUBARU OF AMERICA, INC.
  8. Disconnect the connector from the tumble generator valve actuator.
    Fig 9: Disconnecting Connector From Tumble Generator Valve Actuator
    G01008850Courtesy of SUBARU OF AMERICA, INC.
  9. Disconnect the connector from the tumble generator valve sensor.
    Fig 10: Disconnecting Connector From Tumble Generator Valve Sensor
    G01008851Courtesy of SUBARU OF AMERICA, INC.
  10. Disconnect the connector from the purge control solenoid valve.
    Fig 11: Disconnecting Connector From Purge Control Solenoid Valve
    G01008852Courtesy of SUBARU OF AMERICA, INC.
  11. Remove the purge control solenoid valve.
    Fig 12: Removing Purge Control Solenoid Valve
    G01008853Courtesy of SUBARU OF AMERICA, INC.
  12. Disconnect the evaporation hose from the intake manifold.
    Fig 13: Disconnecting Evaporation Hose From Intake Manifold
    G01008854Courtesy of SUBARU OF AMERICA, INC.
  13. Disconnect the evaporation hoses from the purge valve.
    Fig 14: Disconnecting Evaporation Hoses From Purge Valve
    G01008855Courtesy of SUBARU OF AMERICA, INC.
  14. Remove the two bolts which hold the fuel pipes on the left side of intake manifold.
    Fig 15: Identifying Fuel Pipes & Bolts On Left Side Of Intake Manifold
    G01008856Courtesy of SUBARU OF AMERICA, INC.
  15. Remove the bolt which hold the fuel injector pipe onto intake manifold.
    • LH SIDE
      Fig 16: Removing Bolts From Fuel Injector Pipe At Intake Manifold (LH Side, 1 Of 2)
      G01008857Courtesy of SUBARU OF AMERICA, INC.
      Fig 17: Removing Bolts From Fuel Injector Pipe At Intake Manifold (LH Side, 2 Of 2)
      G01008858Courtesy of SUBARU OF AMERICA, INC.
    • RH SIDE
      Fig 18: Removing Bolts From Fuel Injector Pipe At Intake Manifold (RH Side, 1 Of 2)
      G01008859Courtesy of SUBARU OF AMERICA, INC.
      Fig 19: Removing Bolts From Fuel Injector Pipe At Intake Manifold (RH Side, 2 Of 2)
      G01008860Courtesy of SUBARU OF AMERICA, INC.
  16. Remove the fuel injector.
    Fig 20: Removing Fuel Injector
    G01008861Courtesy of SUBARU OF AMERICA, INC.
  17. Remove the harness bracket which holds the engine harness onto intake manifold.
    Fig 21: Removing Harness Bracket At Intake Manifold
    G01008862Courtesy of SUBARU OF AMERICA, INC.
  18. Remove the engine harness from the intake manifold.
  19. Loosen the clamp which holds the front left side fuel hose to injector pipe and remove the pipe from clamp.
    Fig 22: Identifying Clamp Which Holds The Front Left Side Fuel Hose To Injector Pipe
    G01008863Courtesy of SUBARU OF AMERICA, INC.
  20. Remove the fuel injector pipe LH.
  21. Remove the bolts which install the fuel pipe on intake manifold.
    Fig 23: Removing Fuel Injector Pipe (LH Side)
    G01008864Courtesy of SUBARU OF AMERICA, INC.
  22. Remove the fuel pipe assembly and pressure regulator, from the intake manifold.
  23. Remove the intake duct from the intake manifold.
    Fig 24: Removing Intake Duct From Intake Manifold
    G01008865Courtesy of SUBARU OF AMERICA, INC.
  24. Remove the tumble generator valve assembly from the intake manifold.
    Fig 25: Removing Tumble Generator Valve Assembly From Intake Manifold
    G01008866Courtesy of SUBARU OF AMERICA, INC.