FixVault

Starting/Charging Systems (H4SO): Generator: Inspection: Rotor

  1. Slip ring surface

    Inspect the slip rings for contamination or any roughness of the sliding surface. Repair the slip ring surface using a lathe or sand paper.

  2. Slip ring outer diameter

    Measure the slip ring outer diameter. If the slip ring is worn replace rotor assembly.

    Slip ring outer diameter: 

    Standard 

    22.7 mm (0.894 in) 

    Limit 

    22.1 mm (0.870 in) 

  3. Continuity test

    Check the resistance between slip rings using circuit tester.

    If the resistance is not within specification, replace the rotor assembly.

    Specified resistance: 

    Approx. 1.8 - 2.2 Ω 

    Fig 1: Performing Continuity Test
    G03748813Courtesy of SUBARU OF AMERICA, INC.
  4. Insulation test

    Check the continuity between slip ring and rotor core or shaft. If resistance is 1 Ω or less, the rotor coil is grounded, and so replace the rotor assembly.

    Fig 2: Performing Insulation Test
    G03748814Courtesy of SUBARU OF AMERICA, INC.
  5. Ball bearing (rear side)

    Check the rear ball bearing. Replace if it is noisy or if the rotor does not turn smoothly.