Starting/Charging Systems (H4SO): Starter: Assembly

Assemble in the reverse order of disassembly. Observe the following:

1. Before assembling, apply grease to the points shown in COMPONENT , General Description. >
2. Assembling magnetic switch, clutch, and housing

   To assemble, first install clutch to magnetic switch, then install idle gear, and finally install clutch.

   CAUTION:

   • Do not forget to install steel ball and coil spring to clutch.
   • Attach bearing to idle gear beforehand.
     Fig 1: Identifying Steel Ball In Retainer

     Courtesy of SUBARU OF AMERICA, INC.
3. Installing armature (A) to yoke (B)
   Fig 2: Installing Armature To Yoke

   Courtesy of SUBARU OF AMERICA, INC.
4. Installing brushes

   Assemble brush holder to yoke as shown in Fig 3, then assemble two yoke-side brushes to brush holder.

   Fig 3: Identifying Brush Spring

   Courtesy of SUBARU OF AMERICA, INC.
5. Installing end frame

   When assembling end frame to yoke, align notched portion (A) of end frame with lead wire grommet (B).

   Fig 4: Aligning Notched Portion

   Courtesy of SUBARU OF AMERICA, INC.
6. Installing yoke

   When installing yoke to magnetic switch, align notch (A) of yoke with groove of magnetic switch.

   Fig 5: Installing Yoke

   Courtesy of SUBARU OF AMERICA, INC.