Starting System & Charging System (H4SO): Starter: Assembly

NOTE: Apply grease to the following parts before assembly.

Sleeve bearing
Pinion shaft rotational portion
Shaft spline portion
Inside of reduction system
Lever fulcrum/Clutch rotational portion

Install the overrunning clutch to shaft assembly.
Install the stopper to shaft assembly as follows.
1. Insert the ring into the shaft groove by lightly tapping it with an appropriate tool (such as a fit socket wrench).
  
  Fig 1: Installing Overrunning Clutch To Shaft Assembly
  Courtesy of SUBARU OF AMERICA, INC.
2. Install the stopper to ring using a press.
  
  Fig 2: Installing Stopper To Ring
  Courtesy of SUBARU OF AMERICA, INC.
Install the shaft assembly to front bracket while taking care of the following points.
1. Lever direction
  
  Fig 3: Identifying Lever Direction
  Courtesy of SUBARU OF AMERICA, INC.
2. Internal gear position
  
  Fig 4: Identifying Internal Gear Position
  Courtesy of SUBARU OF AMERICA, INC.
Install the plate.

Fig 5: Installing Plate
Courtesy of SUBARU OF AMERICA, INC.
Install the planetary gear.
Install packing A and B while taking care of installing positions.

Fig 6: Installing Packing A And B
Courtesy of SUBARU OF AMERICA, INC.
Install the armature to yoke assembly.
Install the yoke to front bracket matching front bracket to groove of yoke assembly.

Fig 7: Installing Yoke To Front Bracket Matching Front Bracket To Yoke Assembly Groove
Courtesy of SUBARU OF AMERICA, INC.
Install the brush holder to yoke assembly as follows.
1. Press the brush down into brush holder, and then fix the brush in that position using an appropriate tool (such as a fit socket wrench).
  
  Fig 8: Identifying Brush Holder To Yoke Assembly Installation Procedure (1 Of 2)
  Courtesy of SUBARU OF AMERICA, INC.
2. Match the brush holder to groove of yoke assembly, and then slide the brush holder into yoke assembly to install.
  
  Fig 9: Identifying Brush Holder To Yoke Assembly Installation Procedure (2 Of 2)
  Courtesy of SUBARU OF AMERICA, INC.
Install the rear cover matching it's groove to brush holder assembly.

Fig 10: Installing Rear Cover Matching Groove To Brush Holder Assembly
Courtesy of SUBARU OF AMERICA, INC.
Install rear cover set.

Fig 11: Installing Rear Cover Set
Courtesy of SUBARU OF AMERICA, INC.
Install the switch assembly to front bracket as follows.
1. Insert the plunger and plunger spring into switch assembly.
2. Hook the plunger protrusion on lever edge to install plunger to front bracket.
  
  Fig 12: Installing Plunger To Front Bracket
  Courtesy of SUBARU OF AMERICA, INC.
Connect the connector to terminal M of switch assembly.

Fig 13: Connecting Connector To Switch Assembly Terminal M
Courtesy of SUBARU OF AMERICA, INC.