Section 10 (Cooling System (H4SO)): Radiator: Installation

WARNING: This page is about a different car, the 2005 Subaru Baja. However, it is still accessible from the selected car via links, so may be relevant.

Attach radiator mounting cushions to holes on the vehicle.

Fig 1: Installing Radiator Mounting Cushions To Holes On Vehicle
Courtesy of SUBARU OF AMERICA, INC.
Install radiator while fitting radiator pins to cushions.
NOTE: Fit pins on lower side of radiator into cushions on body side.

Fig 2: Fitting Radiator Pins To Cushions
Courtesy of SUBARU OF AMERICA, INC.
Install radiator brackets and tighten bolts.
Tightening torque:

18 N.m (1.8 kgf-m, 13.0 ft-lb)

Fig 3: Installing Radiator Brackets
Courtesy of SUBARU OF AMERICA, INC.
Attach power steering hose to the radiator.

Fig 4: Installing Power Steering Hose To Radiator
Courtesy of SUBARU OF AMERICA, INC.
Connect radiator inlet hose.

Fig 5: Connecting Radiator Inlet Hose
Courtesy of SUBARU OF AMERICA, INC.
Install reservoir tank.
Tightening torque:

4.9 N.m(0.50 kgf-m, 3.6 ft-lb)

Fig 6: Installing Reservoir Tank
Courtesy of SUBARU OF AMERICA, INC.
Install air intake duct.

Fig 7: Installing Air Intake Duct
Courtesy of SUBARU OF AMERICA, INC.
Lift-up the vehicle.
Connect ATF cooler hoses. (AT vehicles only)

Fig 8: Connecting ATF Cooler Hoses
Courtesy of SUBARU OF AMERICA, INC.
Connect connectors to radiator main fan motor (A) and sub fan motor (B).

Fig 9: Connecting Connectors To Radiator Main Fan Motor And Sub Fan Motor
Courtesy of SUBARU OF AMERICA, INC.
Connect radiator outlet hose.

Fig 10: Connecting Radiator Outlet Hose
Courtesy of SUBARU OF AMERICA, INC.
Install undercover.

Fig 11: Installing Undercover
Courtesy of SUBARU OF AMERICA, INC.
Lower the vehicle.
Connect battery ground cable.

Fig 12: Connecting Battery Ground Cable
Courtesy of SUBARU OF AMERICA, INC.
Fill coolant. < Ref. to , FILLING OF ENGINE COOLANT , REPLACEMENT, Engine Coolant. >
Check ATF level. < Ref. to INSPECTION , Automatic Transmission Fluid. >