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Extension Case and Intermediate Case: Disassembly

  1. Take out the transfer clutch and multi-plate clutch hub assembly by lightly tapping the end of rear drive shaft.
    NOTE: Be careful not to damage the oil seal of extension.
  2. Remove snap ring using ST and press.

    ST 18762AA000 COMPRESSOR SPECIAL TOOL

    Fig 1: Removing Snap Ring Using Compressor Special Tool ST 18762AA000
    G03831746Courtesy of SUBARU OF AMERICA, INC.
  3. Supply compressed air to remove the clutch piston.
    Fig 2: Supplying Compressed Air For Removing Clutch Piston
    G03831747Courtesy of SUBARU OF AMERICA, INC.
  4. Remove the dust cover from extension case.
  5. Remove the oil seal from extension case.