FixVault

Intake Manifold: Removal

  1. Release the fuel pressure. < Ref. to , RELEASING OF FUEL PRESSURE , PROCEDURE, Fuel. >
  2. Open the fuel filler flap lid, and remove the fuel filler cap.
  3. Disconnect the ground cable from battery.
    Fig 1: Disconnecting Ground Cable From Battery
    G03828654Courtesy of SUBARU OF AMERICA, INC.
  4. Remove the air cleaner case and air intake chamber. < Ref. to REMOVAL , Air Cleaner Case.> < Ref. to REMOVAL , Air Intake Chamber. >
  5. Remove the generator. < Ref. to REMOVAL , Generator. >
  6. Disconnect the spark plug cords from spark plugs.
  7. Disconnect the PCV hose from intake manifold.
    Fig 2: Disconnecting PCV Hose From Intake Manifold
    G03828655Courtesy of SUBARU OF AMERICA, INC.
  8. Disconnect the engine coolant hoses (A) from throttle body.
    Fig 3: Disconnecting Engine Coolant Hoses From Throttle Body
    G03828656Courtesy of SUBARU OF AMERICA, INC.
  9. Disconnect the brake booster hose.
    Fig 4: Disconnecting Brake Booster Hose
    G03828657Courtesy of SUBARU OF AMERICA, INC.
  10. Disconnect the engine harness connectors from bulkhead harness connectors.
    Fig 5: Disconnecting Engine Harness Connectors From Bulkhead Harness Connectors
    G03828658Courtesy of SUBARU OF AMERICA, INC.
  11. Disconnect the knock sensor connector.
    Fig 6: Disconnecting Knock Sensor Connector
    G03828659Courtesy of SUBARU OF AMERICA, INC.
  12. Disconnect the connector from crankshaft position sensor.
    Fig 7: Disconnecting Connector From Crankshaft Position Sensor
    G03828660Courtesy of SUBARU OF AMERICA, INC.
  13. Disconnect the connector from power steering pump switch (A).
  14. Disconnect the connector from oil pressure switch (B).
    Fig 8: Disconnecting Connector From Oil Pressure Switch
    G03828661Courtesy of SUBARU OF AMERICA, INC.
  15. Disconnect the connector from camshaft position sensor.
    Fig 9: Disconnecting Connector From Camshaft Position Sensor
    G03828662Courtesy of SUBARU OF AMERICA, INC.
  16. Disconnect the connector from front oxygen (A/F) sensor.
    • LH side
      Fig 10: Disconnecting Connector From Front Oxygen (A/F) Sensor (LH Side)
      G03828663Courtesy of SUBARU OF AMERICA, INC.
    • RH side
      Fig 11: Disconnecting Connector From Front Oxygen (A/F) Sensor (RH Side)
      G03828664Courtesy of SUBARU OF AMERICA, INC.
  17. Disconnect the connectors from engine coolant temperature sensor.
    Fig 12: Disconnecting Connectors From Engine Coolant Temperature Sensor
    G03828665Courtesy of SUBARU OF AMERICA, INC.
  18. Remove the EGR pipe from intake manifold and cylinder head.
    Fig 13: Removing EGR Pipe From Intake Manifold And Cylinder Head
    G03828666Courtesy of SUBARU OF AMERICA, INC.
  19. Disconnect the fuel hoses from fuel pipes using ST.
    WARNING:
    • Be careful not to spill fuel.
    • Catch the fuel from hoses using a container or cloth.

    ST 42099AE000 CONNECTOR REMOVER

    Fig 14: Disconnecting Fuel Hoses From Fuel Pipes Using Special Tool
    G03828667Courtesy of SUBARU OF AMERICA, INC.
  20. Remove the bolts which secure intake manifold to cylinder head.
    Fig 15: Removing Bolts To Secure Intake Manifold To Cylinder Head
    G03828668Courtesy of SUBARU OF AMERICA, INC.
  21. Remove the intake manifold.