Starting/Charging Systems (H4SO): Starter: Assembly

Assemble in the reverse order of disassembly. Observe the following:

1. Before assembling, apply grease to the points shown in < Ref. to COMPONENT , GENERAL DESCRIPTION. >
2. Assembling magnetic switch, clutch, and housing

   To assemble, first install clutch to magnetic switch, then install idle gear, and finally install clutch.

   CAUTION:

   • Do not forget to install steel ball and coil spring to clutch.
   • Attach bearing to idle gear beforehand.
     Fig 1: Identifying Steel Ball And Coil Spring

     Courtesy of SUBARU OF AMERICA, INC.
3. Installing armature (A) to yoke (B)
   Fig 2: Identifying Armature

   Courtesy of SUBARU OF AMERICA, INC.
4. Installing brushes

   Assemble brush holder to yoke as shown, then assemble two yoke-side brushes to brush holder.

   Fig 3: Identifying Brush Holder To Yoke

   Courtesy of SUBARU OF AMERICA, INC.
5. Installing end frame

   When assembling end frame to yoke, align notched portion (A) of end frame with lead wire grommet (B).

   Fig 4: Aligning Notched Portion Of End Frame With Lead Wire Grommet

   Courtesy of SUBARU OF AMERICA, INC.
6. Installing yoke

   When installing yoke to magnetic switch, align notch (A) of yoke with groove of magnetic switch.

   Fig 5: Aligning Notch Of Yoke With Groove Of Magnetic Switch

   Courtesy of SUBARU OF AMERICA, INC.