FixVault

AT Main Case: Removal

  1. Remove the transmission assembly from vehicle body. <Ref. to REMOVAL  AUTOMATIC TRANSMISSION ASSEMBLY. >
  2. Pull out the torque converter clutch assembly. <Ref. to REMOVAL  TORQUE CONVERTER CLUTCH ASSEMBLY. >
  3. Remove the input shaft.
    Fig 1: Identifying Input Shaft
    G05002575Courtesy of SUBARU OF AMERICA, INC.
  4. Lift-up the lever on the rear side of transmission harness connector, and then disconnect it from the stay.
  5. Disconnect the inhibitor switch connector from the stay.
  6. Disconnect the air breather hose.
  7. Remove the oil charger pipe. <Ref. to REMOVAL  OIL CHARGER PIPE. >
  8. Remove the ATF cooler inlet and outlet pipes. <Ref. to REMOVAL  ATF COOLER PIPE AND HOSE. >
  9. Separate the converter case from the transmission case. <Ref. to REMOVAL  CONVERTER CASE. >
  10. Remove the oil pump housing.

    <Ref. to REMOVAL  Oil Pump Housing. >

  11. Take out the high clutch and reverse clutch assembly and thrust needle bearing.
    Fig 2: Identifying High Clutch And Reverse Clutch Assembly And Thrust Needle Bearing
    G04994298Courtesy of SUBARU OF AMERICA, INC.
  12. Take out the high clutch hub and thrust needle bearing.
    Fig 3: Identifying High Clutch Hub And Thrust Needle Bearing
    G04994299Courtesy of SUBARU OF AMERICA, INC.
  13. Take out the front sun gear and thrust needle bearing.
    Fig 4: Identifying Front Sun Gear And Thrust Needle Bearing
    G04994300Courtesy of SUBARU OF AMERICA, INC.
  14. Pull out the leaf spring of the 2-4 brake while taking care not to bend the spring.
    NOTE: Remove it while pressing down on the lower leaf spring.
    Fig 5: Identifying Leaf Spring Of 2-4 Brake
    G04994301Courtesy of SUBARU OF AMERICA, INC.
  15. Remove the snap ring and thrust needle bearing.
    Fig 6: Identifying Snap Ring And Thrust Needle Bearing
    G04994302Courtesy of SUBARU OF AMERICA, INC.
  16. Take out the retaining plate of the 2-4 brake, drive plate and driven plate.
    Fig 7: Identifying Retaining Plate Of 2-4 Brake, Drive Plate And Driven Plate
    G05002741Courtesy of SUBARU OF AMERICA, INC.
  17. Take out the thrust needle bearing, planetary gear assembly and low clutch assembly.
    Fig 8: Identifying Thrust Needle Bearing, Planetary Gear Assembly And Low Clutch Assembly
    G05002742Courtesy of SUBARU OF AMERICA, INC.
  18. Remove the 2-4 brake seal.
    Fig 9: Locating 2-4 Brake Seal
    G05002743Courtesy of SUBARU OF AMERICA, INC.
  19. Remove the snap ring.
    Fig 10: Identifying Snap Ring
    G04994306Courtesy of SUBARU OF AMERICA, INC.
  20. Take out the 2-4 brake spring retainer.
    Fig 11: Identifying 2-4 Brake Spring Retainer
    G05002745Courtesy of SUBARU OF AMERICA, INC.
  21. Remove the 2-4 brake piston and 2-4 brake piston retainer while taking care not to damage them.
    Fig 12: Identifying 2-4 Brake Piston And 2-4 Brake Piston Retainer
    G04994308Courtesy of SUBARU OF AMERICA, INC.
  22. Pull out the low & reverse brake leaf spring without bending it.
    Fig 13: Identifying Low & Reverse Brake Leaf Spring
    G04994309Courtesy of SUBARU OF AMERICA, INC.
  23. Remove the snap ring.
    Fig 14: Identifying Snap Ring
    G04994310Courtesy of SUBARU OF AMERICA, INC.
  24. Take out the low & reverse brake retaining plate, drive plate, driven plate and dish plate.
    Fig 15: Identifying Low & Reverse Brake Retaining Plate, Drive Plate, Driven Plate And Dish Plate
    G05002749Courtesy of SUBARU OF AMERICA, INC.
  25. Turn the transmission case upside down, and then take out the socket bolts while holding the one-way clutch inner race by hand.
    Fig 16: Turning Transmission Case
    G05002750Courtesy of SUBARU OF AMERICA, INC.
  26. Remove the spring retainer.
    Fig 17: Identifying Spring Retainer
    G05002751Courtesy of SUBARU OF AMERICA, INC.
  27. Take out the return spring.
    Fig 18: Identifying Return Spring
    G05002752Courtesy of SUBARU OF AMERICA, INC.
  28. Apply compressed air.
    Fig 19: Applying Compressed Air
    G05002753Courtesy of SUBARU OF AMERICA, INC.
  29. Take out the low & reverse brake piston.
Fig 20: Identifying Low & Reverse Piston
G05002754Courtesy of SUBARU OF AMERICA, INC.