FixVault

Converter Case: Installation

  1. Check the appearance of each component and clean them.
  2. Press-fit the new oil seal to converter case using ST.

    ST 398437700 DRIFT

    Fig 1: Pressing-Fit Oil Seal To Converter Case
    G05002654Courtesy of SUBARU OF AMERICA, INC.
  3. Install the differential assembly to the case. <Ref. to INSTALLATION  FRONT DIFFERENTIAL ASSEMBLY. >
  4. Install the right and left side retainers. <Ref. to ADJUSTMENT  FRONT DIFFERENTIAL ASSEMBLY. >
  5. Install new seal pipe to converter case.
    Fig 2: Identifying Seal Pipe
    G04994217Courtesy of SUBARU OF AMERICA, INC.
  6. Install new rubber pipe to converter case.
    Fig 3: Identifying Rubber Pipe
    G04994218Courtesy of SUBARU OF AMERICA, INC.
  7. Apply proper amount of liquid gasket to the entire matching surface of converter case.

    Liquid gasket: 

    Three bond 1215 (Part No. 004403007) 

    Fig 4: Applying Amount Of Liquid Gasket To Entire Matching Surface Of Converter Case
    G04994219Courtesy of SUBARU OF AMERICA, INC.
  8. Install the converter case assembly without damaging bushing and oil seal.

    Tightening torque: 

    41 N.m (4.2 kgf-m, 30.4 ft-lb) 

    Fig 5: Identifying Converter Case Assembly
    G04990503Courtesy of SUBARU OF AMERICA, INC.
  9. Insert the inhibitor switch connector and transmission connector to the stay.
  10. Install the air breather hose. <Ref. to INSTALLATION  AIR BREATHER HOSE. >
  11. Install the ATF cooler pipe. <Ref. to INSTALLATION  ATF COOLER PIPE AND HOSE. >
  12. Install the oil charger pipe along with the O-ring. <Ref. to INSTALLATION  OIL CHARGER PIPE. >
  13. Insert the input shaft while rotating it lightly by hand, and then check the amount of protrusion.

    Normal protrusion A: 

    50 - 55 mm (1.97 - 2.17 in) 

    Fig 6: Identifying Input Shaft
    G04990427Courtesy of SUBARU OF AMERICA, INC.
  14. Install the torque converter clutch assembly. <Ref. to INSTALLATION  TORQUE CONVERTER CLUTCH ASSEMBLY. >
  15. Install the transmission assembly to the vehicle. <Ref. to INSTALLATION  AUTOMATIC TRANSMISSION ASSEMBLY. >