FixVault

Transfer Clutch: Disassembly

  1. Remove the seal ring.
    Fig 1: Identifying Seal Ring
    G04994160Courtesy of SUBARU OF AMERICA, INC.
  2. Remove the ball bearing using the ST and the press.

    ST 498077600 REMOVER

    Fig 2: Identifying Ball Bearing
    G05002599Courtesy of SUBARU OF AMERICA, INC.
  3. Use a flat tip screwdriver to remove the snap ring, and then take out the pressure plate, retaining plate, drive plate and driven plate.
    Fig 3: Identifying Snap Ring
    G04994162Courtesy of SUBARU OF AMERICA, INC.
  4. Using the ST1, ST2 and ST3, remove the snap ring, then take out the return spring and transfer clutch piston seal.

    ST1 399893600 PLIERS

    ST2 398673600 COMPRESSOR

    ST3 398623600 SEAT

    Fig 4: Removing Snap Ring Using ST
    G04994163Courtesy of SUBARU OF AMERICA, INC.
  5. Use an air compressor to blow compressed air from the rear drive shaft to remove the transfer clutch piston.
Fig 5: Applying Compressed Air To Transfer Clutch Piston
G05002602Courtesy of SUBARU OF AMERICA, INC.