FixVault

Turbo Model

  1. Remove the radiator fan and air conditioner fan. < Ref. to RADIATOR MAIN FAN AND FAN MOTOR . >, < Ref. to RADIATOR SUB FAN AND FAN MOTOR . >
  2. Protect the radiator with cardboard and blanket.
  3. Remove the V-belts. < Ref. to V-BELT . >
  4. Remove the air conditioning compressor drive belt tensioner.
  5. Remove the pulley bolt. To lock the crankshaft use ST.

    ST 499977100 CRANK PULLEY WRENCH

    Fig 1: Removing Pulley Bolt
    G04997248
  6. Remove the crank pulley.
  7. Remove the air conditioning compressor drive belt tensioner.
  8. Remove the belt cover (LH).
  9. Remove the belt cover (RH).
  10. Remove the front belt cover.
  11. Remove the timing belt guide. (MT model)
    Fig 2: Locating Timing Belt Guide Bolt (1 Of 4)
    G04997244
    Fig 3: Locating Timing Belt Guide Bolt (2 Of 4)
    G04997250
    Fig 4: Locating Timing Belt Guide Bolt (3 Of 4)
    G04997251
    Fig 5: Locating Timing Belt Guide Bolt (4 Of 4)
    G04997252
  12. Turn the crankshaft and align alignment marks on crankshaft, and right and left cam sprockets with notches of belt cover and cylinder block. To turn the crankshaft, use ST.

    ST 499987500 CRANKSHAFT SOCKET

    Fig 6: Aligning Alignment Marks On Crankshaft
    G04997253
    Fig 7: Aligning Alignment Marks On Crankshaft
    G04997254
  13. Remove the belt idler.
    Fig 8: Removing Belt Idler
    G04997255
  14. Remove the timing belt.
  15. Remove the automatic belt tension adjuster assembly.
    Fig 9: Identifying Automatic Belt Tension Adjuster Assembly
    G04997256
  16. Install in the reverse order of removal. < Ref. to TIMING BELT . >
    CAUTION: When installing the timing belt, be sure to align all alignment marks on the belt with corresponding marks on the sprockets. If incorrectly installed, interference between pistons and valves may occur.